High-temperature measurements above 1000 °C are critical in harsh environments such as aerospace, metallurgy, fossil fuel, and power production. Fiber-optic high-temperature sensors are gradually replacing traditional electronic sensors due to their small size, resistance to electromagnetic interference, remote detection, multiplexing, and distributed measurement advantages. This paper reviews the sensing principle, structural design, and temperature measurement performance of fiber-optic high-temperature sensors, as well as recent significant progress in the transition of sensing solutions from glass to crystal fiber. Finally, future prospects and challenges in developing fiber-optic high-temperature sensors are also discussed.

The femtosecond laser-induced fiber Bragg grating is an effective sensor technology that can be deployed in harsh environments. Depending on the optical fiber chosen and the inscription parameters that are used, devices suitable for high temperature, pressure, ionizing radiation and strain sensor applications are possible. Such devices are appropriate for aerospace or energy production applications where there is a need for components, instrumentation and controls that can function in harsh environments. This paper will present a review of some of the more recent developments in this field.

Plane-by-plane fabrication of fiber Bragg gratings in optical fibers using a short-pulse femtosecond IR laser is proposed and demonstrated. By incorporating a cylindrical lens in the fabrication setup, a plane of index modification can be directly inscribed in the fiber core by a single laser pulse. The planes of index modification are produced in the core of a free-standing fiber without an oil immersion objective. This plane-by-plane method simplifies the direct grating inscription process and allows for the fabrication of complicated grating structures.

Multi-wavelength (MW) laser sources with high optical signal-to-noise ratios (OSNR) are of great interest for optical communications with ultrahigh data capacity as well as microwave and terahertz photonics. In this paper, we report the first demonstration of MW Brillouin random fiber laser in the telecom spectral window around 1.5 μm based on a unique random fiber grating (RFG). Random feedback by enhanced distributed Rayleigh scattering from the RFG basically enables a high-efficiency random lasing resonance of the Stokes wave via stimulated Brillouin scattering in optical fibers. A subfiber loop eventually delivers the cascading process for the high-efficiency generation of up to a 14-order Stokes' comb with an ultrahigh OSNR of 41 dB and an optimized peak power discrepancy of 3.4 dB. Thanks to Rayleigh scattered random feedback from the RFG, single longitudinal mode operation of the Stokes laser emission is achieved.

Recent developments in fiber-optic sensing have involved booming research in the design and manufacturing of novel micro-structured optical fiber devices. From the conventional tapered fiber architectures to the novel micro-machined devices by advanced laser systems, thousands of micro-structured fiber-optic sensors have been proposed and fabricated for applications in measuring temperature, strain, refractive index (RI), electric current, displacement, bending, acceleration, force, rotation, acoustic, and magnetic field. The renowned and unparalleled merits of sensors-based micro-machined optical fibers including small footprint, light weight, immunity to electromagnetic interferences, durability to harsh environment, capability of remote control, and flexibility of directly embedding into the structured system have placed them in highly demand for practical use in diverse industries. With the rapid advancement in micro-technology, micro-structured fiber sensors have benefitted from the trends of possessing high performance, versatilities and spatial miniaturization. Here, we comprehensively review the recent progress in the micro-structured fiber-optic sensors with a variety of architectures regarding their fabrications, waveguide properties and sensing applications.

A review of recent progress in the use of infrared femtosecond lasers to fabricate optical fiber sensors that incorporate fiber Bragg gratings (FBG) and random fiber gratings (RFG) is presented. The important advancements in femtosecond laser writing based on the phase mask technique now allow through-the-coating (TTC) fabrication of Bragg gratings in ultra-thin fiber filaments, tilted fiber Bragg gratings, and 1000 °C-resistant fiber Bragg gratings with very strong cladding modes. As an example, through-the-coating femtosecond laser writing is used to manufacture distributed fiber Bragg grating sensor arrays for oil pipeline leak detection. The plane-by-plane femtosecond laser writing technique used for the inscription of random fiber gratings is also reviewed and novel applications of the resultant devices in distributed temperature sensing, fiber lasers and fiber laser sensors are discussed.