For the selective paste intrusion (SPI) method, thin layers of aggregate are locally bound by cement paste where the structure shall arise. After completion of the printing process, the structure is excavated from the particle-bed and the unbound particles are removed. However, for a sufficient layer bonding and shape accuracy, the rheology of the cement paste must be adapted to the flow resistance of the particle-bed. For practical application, that means mostly time and material consuming “trial and error” tests. To prevent that, analytical models can help to predict the penetration of the cement paste. This paper presents four analytical models to calculate the penetration depth of a cement paste into a particle packing. Based on Darcy’s law, an already existing model is slightly modified (model A+) and a generalized (model C), an advanced generalized (model D) as well as a simplified model (model B/B+) are developed. Compared to conducted tests on the penetration depth, model B showed good accuracy (deviation <1.5 mm) for pastes with a yield stress ≥8.2 Pa, model A+/B+/C for ≥ 5.4 Pa and model D even for <5.4 Pa. Finally, an application guide for each model for practical use will be given.

The 3D printing of concrete has now entered a new era and a transformation of the construction sector is expected to reshape fabrication with concrete. This work focuses on the selective paste intrusion method, which consists of bonding dry particles of aggregate with a cement paste. This innovative technique could lead to the production of very precise component for specific applications. The main obstacle to tackle in order to reach a high shape accuracy of high mechanical performances of 3D printing elements by selectively activating the material is the control of the distribution of the cement paste through the particle bed. With the aim to better understand the path followed by the solution as it penetrates a cut-section of the granular packing, two-dimensional numerical modeling is carried out using Comsol software. A phase-field method combined with a continuous visco-plastic model has been used to study the influence of the average grain diameter, the contact angle, and the rheological properties of cement pastes on the penetration depth. We compare the numerical modeling results to existing experimental results from 3D experiments and a one-dimensional analytical model. We then highlight that the proposed numerical approach is reliable to predict the final penetration of the cement pastes.

The aim of this work is to reduce the overexploitation of river sand by proposing a combination of crushed sand and river sand to develop an optimal mix design for concrete. The approach used consisted of a physical, chemical, and mineralogical characterization of aggregates from three quarries located in Yaoundé (Cameroon), followed by the formulation of concrete by substituting 100%, 90%, 80%, 70%, 50%, and 0% of the river sand with crushed sand. A physical and mechanical characterization of the concrete was carried out, as well as a microstructural characterization using SEM/EDS. The results showed that the concrete made of crushed sand only had a higher drying shrinkage at a young age compared to the river sand concrete. Compared to conventional concrete (made using 100% of river sand), the concrete with 50% crushed sand reduces its slump value, has a lower porosity, and has a compressive strength value of 26.3 MPa at 28 days, which is very similar to that of conventional concrete (26.7 MPa). Moreover, it was found that the strength of the concrete increased by 14.4% and 20.6%, respectively, for concrete without crushed sand (BSR0) and concrete with 50% crushed sand (BSR50) by increasing the curing age from 28 to 90 days. The static modulus of elasticity for conventional concrete BSR0 and BSR50 concrete with 50% crushed sand at 90 days was 23.7 and 21.8 GPa, respectively. Thus, combining crushed sand with alluvial sand is a good method to reduce the depletion of alluvial sands in Cameroon.

Nowadays, thermal regulation of the indoor environment is mandatory to reduce greenhouse gas emissions. The incorporation of Phase Change Materials (PCMs) and especially solid–solid PCMs (s/s PCMs) into building materials can be a major step forward in reducing energy consumption. Such materials are used for their high latent heat to save and release heat during phase change. To integrate these products in the fabrication of cementitious materials, it is essential to predict their influence on the rheological behaviour of construction materials. In this work, rheological measurements were carried out on composite suspensions made of cement or mortar plus s/s PCMs. Results showed that the fitting of the Herschel–Bulkley model with a constant value of flow exponent was reliable. The s/s PCMs influenced the consistency and the yield strength values, with the yield strength value being only slightly affected. The adaptation of an existing viscosity model is proposed to predict the consistency value of suspensions. Finally, an innovative approach to predict the flow behaviour is proposed and we highlight the research needs to mainstream the use of s/s PCMs in construction materials.