Max Schlager

Mr. Max Schlager


Research Focus & Metrics

Academic Career Length

7Years (2020-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

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27 November 2020 in Materials
Verified
Journal Article
Open access
PDF file
Aron PfaffAron Pfaff
Aron Pfaff
Martin JäckleinMartin Jäcklein
Martin Jäcklein
MSMax Schlager
Max Schlager
WHWilfried Harwick
Wilfried Harwick
KHKlaus Hoschke
Klaus Hoschke
Frank BalleFrank Balle
Frank Balle
For certain additive manufacturing technologies the choice of available materials is currently limited. The development of process parameters is especially elaborate for powder bed technologies. Currently, there is no common approach concerning the procedure and documentation. This work proposes a methodology for the initial development of process parameters for new L-PBF (laser powder bed fusion) alloys. Key elements are the examination of the laser–powder-bed interaction by single laser track experiments and an iterative design of experiment (DoE) approach for the development of volumetric parameters. Two types of single laser track experiments are presented and provide information regarding the laser track width and depth as well as the resulting surface roughness and melt pool classification. Based on the information gained, suitable process windows for a DoE study can be defined by avoiding parameter settings unsuitable for production or measurement. Gradually, input variables are identified and iterative steps reduce the process window in order to optimize the desired target values. Near-surface exposure parameters are developed by a one-dimensional parameter variation and metallographic investigations. The approach is primarily designed for the initial development of process parameters for new L-PBF alloys. However, the information gained can also be used to optimize established parameter sets regarding new target values (productivity, mechanical properties), optimize process parameters for specific components or for a microstructural design.