Purpose of Review In the last decade, a transformation has occurred in the coating industry. While, in the past, the industry was primarily focused on reducing volatile organic compounds (VOC) and formaldehyde emissions, it is now circularity driving this industry. In this paper, we present several advances that have been made, as well as key trends in the wood coatings industry. Recent Findings Replacing petroleum-based chemicals in coating formulations is at the heart of current research. In recent years, various biosourced molecules from animal and plant sources have been the subject of many studies aiming to incorporate them in coatings. Despite all the progress made in the last few years, coating producers are still facing many challenges regarding the availability and quality of biobased raw materials and balancing performance versus cost. Summary While most of the sustainable coating solutions discussed in this review focus on well-known and widely accepted coating chemistries and technologies (water-based and photopolymerizable polyurethanes (PUs), acrylics, and epoxies), we also present new technologies that are expected to gain significant importance in the next few years such as layer-by-layer (LBL), polyelectrolyte complexes, and isocyanate-free PU.

Ultraviolet light emitting diodes (UV-LEDs) have attracted great interest in recent years. They can be used to polymerize coatings, such as those used for prefinished wood flooring. In this project, two lamps were compared for their suitability to be used on a wood flooring finishing line: a UV-microwave and a UV-LED lamp. Low heat emission was found for the UV-LED lamp compared to the UV-microwave one. This study also reveals that the 4 W/cm² UV-LED lamp used is not powerful enough to cure UV high solids acrylate coatings while satisfactory results can be obtained for UV water-based formulations. In fact, conversion percentages were found to be low for the high solids coatings, leaving the coatings tacky. Higher conversion percentages were obtained for the UV water-based formulations. As a result, mass loss, hardness, and scratch resistance found for the samples cured by UV-LED were closed to the ones found for the samples cured using the UV microwave lamp.

Discoloration of wood coatings due to fungal growth negatively affects the aesthetic properties of the coatings, and new ways to control fungal growth on coatings are needed. For this reason, silver nanoparticles (AgNPs) have been incorporated in acrylic latexes as antifungal agents. Using miniemulsion polymerization, latexes were prepared with two types of initiators (hydrophilic and hydrophobic) to assess the influence of the initiator type on AgNPs dispersion, both within the latex particles and the dry film. In addition, the impact of NP dispersion on resistance to black-stain fungi (Aureobasidium pullulans) was also evaluated. Inductively coupled plasma optical emission spectroscopy (ICP-OES) analysis indicates that acrylic latexes prepared with azobisisobutyronitrile (AIBN) as the initiator contain more AgNPs than those prepared with potassium persulfate (KPS). Cryo-TEM and SEM analyses show that the distribution of the AgNPs within the polymer particles is influenced by the nature of the initiator. When AIBN, a hydrophobic initiator, is used, the AgNPs appear to be closer to the surface of the polymer particles and more evenly distributed. However, the antifungal efficiency of the AgNPs-embedded latexes against A. pullulans is found to be higher when KPS is used, despite this initiator leading to a smaller amount of incorporated AgNPs and a less uniform dispersion of the nanoparticles.

Translucent coatings applied to wood that is used for exterior applications often fail because of photodegradation and colonisation by black-stain fungi. This paper reports the effect of silver nanoparticles on the black-stain resistance of acrylic latex coatings. Acrylic latexes that contained various concentrations of silver nanoparticles were mixed with a commercial acrylic resin. The formulations were then applied to red pine (Pinus resinosa) sapwood, which was later evaluated for fungal resistance to Aureobasidium pullulans, Sclerophoma pityophila, and Eppicoccum nigrum. Latexes with silver nanoparticle concentrations as low as 0.03% (total coating formulation weight) were able to limit S. pityophila and E. nigrum growth, while higher concentrations were needed to limit the growth of A. pullulans. The influences of silver nanoparticles on the optical properties of the coating (i.e., colour, opacity, and gloss) were evaluated. It was demonstrated that the addition of silver nanoparticles to the formulation does not compromise the development of a translucent coating.

The demand for exterior wood siding is stagnating in North America due in part to perceptions of low durability and the need for frequent maintenance. One way to address these concerns is to modify the wood to improve its physical properties, while maintaining its appearance. In this study, white spruce was treated with organosilanes and a combination of aluminum treatments followed by a thermal treatment to improve the dimensional stability and the wood durability. Anti-swelling efficiency (ASE), leaching and decay tests were performed on the treated Canadian wood species. The quantity of hydroxyls available after treatment was evaluated by water vapor sorption. The results showed that the treatment improved the dimensional stability up to 50%. Available hydroxyls decreased by as much as 37%. The organosilanes treatment was resistant to leaching, while the aluminum was observed to leach. Organosilanes in combination with aluminum showed brown rot resistance. The addition of aluminum to the organosilanes treatment did not have effect on dimensional stability but it had a great impact on the brown rot resistance.

Wood is a renewable material widely used in many applications due to its unique properties and distinctive look. However, as wood is organically constituted, it is slowly destroyed by the long-term impact of oxygen, UV radiations, water, and biological attacks (Mahltig et al., 2008). Therefore, protective treatments are necessary to improve the mechanical, thermal, and chemical properties of wood. In order to improve the mechanical properties of sugar maple (Acer saccharum Marsh.), as this species is widely used in the wood products industry, samples of sugar maple were impregnated with sols of metal oxides (AlO(OH), SiO₂, and ZrO₂). The weight gain and two different techniques of microscopy were used to evaluate the efficiency of the impregnation in the wood samples. The mechanical properties were evaluated using hardness test, scratch test, and impact test. It was shown that the maple samples impregnated with ZrO₂ led to the greatest improvement of the mechanical properties.