The standard format for cylindrical Li-ion cells is about to change from 18650-type cells (18mm diameter, 65mm height) to 21700-type cells (21mm diameter, 70mm height). We investigated the properties of five 18650 cells, three of the first commercially available 21700, and three types of the similar 20700 cells in detail. In particular, the (i) specific energy/energy density and electrode thickness, (ii) electrode area and cell resistance, (iii) specific energy as a function of discharge C-rate, as well as (iv) heating behavior due to current flow are analyzed. Finally, the production effort for cells and packs are roughly estimated for 21700 cells compared to 18650 cells.

Due to their extreme volume expansion, Si/C-composites suffer from fracture or delamination and consequent capacity fading during the Li-ion cell operation. One approach to reduce the electrical contact loss and improve the performance is the application of mechanical pressure on the cell. Therefore, a comprehensive aging study of Si/C|NMC811 pouch cells is conducted with cells in different compression configurations as uncompressed and under flexible and fixed compression at pressure levels in the range of 0.08 MPa, 0.42 MPa, and 0.84 MPa. In-situ swelling measurements by dilation as well as in-operando mapping of the pressure distribution on the cell surfaces reveal the positive influence of the low pressure fixed and the middle pressure flexible compression on the cycle life. For the heavily fixed compressed cells, an inhomogeneous pressure distribution and occurring pressure hot -spots close to the cell current collectors of up to 5.2 MPa are found. An extensive post-mortem analysis including SEM cross-sectioning and EIS measurements of the aged anodes and the separator confirms cell failure by different aging mechanisms depending on the type of compression. Aging experiments of Si/C|NMC811 cylindrical 18650-cells show local differences along the jelly roll which are explained by the help of the pouch cell results.