Femtosecond laser pulses were focused on the interface of two glass specimens. Proper use of optical and laser processing parameters enables transmission welding. The morphology of the weld cross section was studied using differential interference contrast optical microscopy. In addition, a numerical model was developed to predict the absorption volumes of femtosecond laser pulses inside a transparent material. The model takes into account the temporal and spatial characteristics and propagation properties of the laser beam, and the transmission welding widths were subsequently compared with the absorption widths predicted by the model. The model can lead to the achievement of a desirable weld shape through understanding the effects of laser pulse energy and numerical aperture on the shape of the absorption volume. The changes in mechanical properties of the weld seams were studied through spatially resolved nanoindentation, and indentation fracture analysis was used to investigate the strength of the weld seams.

Over the past decade, laser forming has been effectively used to bend various metal foams, opening the possibility of applying these unique materials in new engineering applications. The purpose of the study was to extend laser forming to bend sandwich panels consisting of metallic facesheets joined to a metal foam core. Metal foam sandwich panels combine the excellent shock-absorption properties and low weight of metal foam with the wear resistance and strength of metallic facesheets, making them desirable for many applications in fields such as aerospace, the automotive industry, and solar power plants. To better understand the bending behavior of metal foam sandwich panels, as well as the impact of laser forming on the material properties, the fundamental mechanisms that govern bending deformation during laser forming were analyzed. It was found that the well-established bending mechanisms that separately govern solid metal and metal foam laser forming still apply to sandwich panel laser forming. However, two mechanisms operate in tandem, and a separate mechanism is responsible for the deformation of the solid facesheet and the foam core. From the bending mechanism analysis, it was concluded on the maximum achievable bending angle and the overall efficiency of the laser forming process at different process conditions. Throughout the analysis, experimental results were complemented by numerical simulations that were obtained using two finite element models that followed different geometrical approaches.

Joining the dissimilar metal pair of NiTi to stainless steel is of great interest for implantable medical applications. Formation of brittle intermetallic phases requires that the joining processes used for this dissimilar pair limits the amount of over-melting and mixing along the interface. Thus, because of its ability to precisely control heat input, laser joining is a preferred method. This study explores a method of using a cup and cone interfacial geometry, with no filler material, to increase the tensile strength of the joint. Not only does the cup and cone geometry increase the surface area of the interface, but it also introduces a shear stress component, which is shown to be beneficial to tensile strength of the wire as well. The fracture strength for various cone apex angles and laser powers is determined. Compositional profiles of the interfaces are analyzed. A numerical model is used for explanation of the processing parameters.

The poly(L-lactic acid) (PLLA) has potential medical usage such as drug delivery since it can degrade into bioabsorbable products in physiological environments, while the degradation is affected by its crystallites. In this paper, the effects of film formation method and annealing on the crystallites formed in PLLA films are investigated. The films are made through solvent casting and spin coating, and subsequent annealing is conducted. The resulting morphology, molecular order, conformation, and intermolecular interaction are examined using optical microscopy, wide-angle X-ray diffraction, and Fourier transform infrared spectroscopy. It is observed that solvent casting produces category 1 spherulites while annealing the spin coated films leads to spherulites of category 2. The crystal structure of the two kinds of films also shows distinct features. The results enable better understanding of the crystallites in PLLA, which is essential for its medical application.

Functionally graded bioactive glass coatings on bioinert metallic substrates were produced by using continuous-wave (CW) laser irradiation. The aim is to achieve strong adhesion on the substrates and high bioactivity on the top surface of a coating material for load-bearing implants in biomedical applications. The morphology and microstructure of the bioactive glass from the laser coating process were investigated as functions of processing parameters. Laser sintering mechanisms were discussed with respect to the resulting morphology and microstructure. It has been shown that double layer laser coating results in a dense bond coat layer and a porous top coat layer with lower degree of crystallinity than an enameling coating sample. The dense bond coat strongly attached to the titanium substrate with a 10 μm wide mixed interfacial layer. A highly bioactive porous structure of the top coat layer is beneficial for early formation of a bone-bonding hydroxycarbonate apatite (HCA) layer. The numerical model developed in this work also allows for prediction of porosity and crystallinity in top coat layers of bioactive glass developed through laser induced sintering and crystallization.

Thin film shape memory alloys have recently become a promising material for the actuation of devices on the microscale such as micropumps and microvalves. Their utilization, however, has been limited due to the difficulty in tailoring their properties for different applications. Control over the transformation temperatures as well as mechanical and shape memory properties is required to enable their widespread use. This study examines the effects of heat treatment time and temperature on the properties of amorphous, Ti-rich NiTi thin films on silicon substrates. The effects on the transformation temperatures are investigated through the use of temperature dependent optical microscopy and temperature dependent X-ray diffraction. The indentation modulus and hardness, as well as dissipated energy and depth recovery, are obtained through nanoindentation and atomic force microscopy. The role of microstructure and composition in altering both the mechanical and shape memory properties of the films is discussed.