In comparison to single-row cascades, tandem cascades offer the advantages of reduced losses and enhanced operational capabilities, making them widely employed in compressor applications. However, current research on tandem cascades in hydraulic equipment remains relatively limited. In order to explore the potential application of two-dimensional tandem cascade structures in hydrodynamics and investigate their performance differences from single-row cascades, this study proposes a design scheme for a tandem cascade based on an existing single-row cascade design. Numerical simulation technology is utilized to compare and analyze the impact of these two designs on various flow losses under identical working conditions. The results indicate that compared to single-row vanes, the vane configuration of a serial-row design can better reduce losses and increase the pressure difference between the upper and lower surfaces of the vanes, thereby enhancing their load-bearing capacity and stability. This research finding is expected to provide valuable insights for future water pump design and optimization.
This study addresses the challenge of performance degradation in waterjet pumps due to non-uniform suction flow. Utilizing the Proper Orthogonal Decomposition (POD) method, it decomposes and reconstructs the flow features within a waterjet pump under non-uniform inflow into a series of modes ranked in descending order of energy. By analyzing the modes with dominant energy, which contain complex information about the flow field, it is revealed that modes 1 and 2 predominantly represent the formation of a concentrated vortex, whereas modes 3 and 4 illustrate its spatial offset. Notably, in the hub section, mode 3 exhibits a delayed flow separation caused by the reduction of circumferential vortex (CV), with a consequent lift in blade loading at the leading edge and a higher head compared to mode 1. In the shroud section, the delayed flow separation in mode 3 suppressed reverse flow and the concentrated separation vortex (CSV) and then increased the blade loading, ultimately enhancing the pump head. The findings provide significant insights into optimizing waterjet pump performance by detailing the interactions between various flow structures and pump components, effectively filling a knowledge gap in applying dimensionality reduction techniques within the distorted flow fields of water jet pumps.
Parallel compressor theory (PCT) is commonly used to estimate effects of inlet distortion on compressor performance. As well as compressor, the actual inflow to pump is also nonuniform and unfavorable for performances. Nowadays, insufficient understanding of nonuniform inflow effects on pump performance restricts its development. Therefore, this paper applies PCT to predict external characteristics and evaluate internal flow instability of waterjet pump under nonuniform inflow. According to features of nonuniform inflow, the traditional PCT is modified and makes waterjet pump sub-divided into two circumferential tubes owning same performances but with different inlet velocity (representing nonuniform inflow). Above all, numerical simulation has been conducted to validated the applicability and accuracy of PCT in head prediction of waterjet pump under nonuniform inflow, since area-weighted sum of each tube head (i.e., theoretical pump head) is highly consistent with simulated result. Moreover, based on identifications of when and which tube occurs stall, PCT evaluates four stall behaviors of waterjet pump: partial deep stall, partial stall, pre-stall and full stall. Furthermore, different stall behavior generates different interactions between head variation of each tube, resulting in a multi-segment head curve under nonuniform inflow. The modified PCT with associated physical interpretations are expected to provide a sufficient understanding of nonuniform inflow effects on pump performances.
With the development of modern fluid machinery, the energy density of pumps is gradually being improved, and at the same time, higher demands are being placed on the cavitation performance, hence the introduction of the inducer and centrifugal impeller to form a dynamic–dynamic series structure. However, there are strict constraints on the axial size of pumps in fields such as firefighting and aerospace. The traditional empirical formula no longer satisfies the need to fit the axial dimensions between the induced wheel and the impeller at high velocities. Therefore, based on the wave-piercing theory, the drag reduction coefficient is introduced to explore the optimal axial fit size from the perspective of energy characteristics. This paper focuses on the influence of the inducer’s wake on the energy characteristics of downstream impellers, and conducts the following research: by adjusting the axial matching dimensions between the upstream inducer and the centrifugal impeller in the initial model, ten sets of axial distance models with matching dimensions of KD are designed, and the drag reduction coefficient is embedded to determine the optimal axial distance. The results show that the optimal axial distance is 0.2D, which is far lower than the axial distance value of 0.42D obtained from the traditional empirical formula for axial matching dimensions. Meanwhile, this paper uses tangential velocity, the inlet flow angle of the impeller, entropy production theory, and other indicators to analyze the internal energy loss of the high-speed vehicular fire pumps one by one. All of them confirm that the impeller in the high-speed vehicular fire pump has the lowest energy loss and optimal performance at an axial distance of 0.2D. Specifically, at this axial distance, the head can reach 259 m, and the hydraulic efficiency is as high as 83.62%. Thus, the feasibility of determining the axial placement of the impeller using the drag coefficient is validated. This research provides new insights into determining the axial coordination dimensions between the inducer and the impeller.
To investigate the effect of the different wrap angles from the hub to the shroud surface in the space diffuser (i.e., the trailing edge stacking style) on the principle of corner separation vortex flow, a numerical simulation method has been conducted in a multistage submersible pump. Building a linear equation on the profile line of the diffuser trailing edge to optimize the wrap angle on every spanwise from the hub to the shroud, and the mapping response relationship between the wrap angle difference and the hydraulic performance in the space diffuser has been analyzed. Under the variable wrap angle difference (), the secondary flows in different directions, non-uniformity, diffuser efficiency, and pressure recovery are compared. The positive wrap angle difference (i.e., the shroud wrap angle is smaller than the hub one) improves the strength of the secondary flow and partly corner separation vortex in the diffuser, so the hydraulic characteristic of positive cases is better than the negative wrap angle difference. Moreover, in scheme A (in which the hub wrap angle is constant and the shroud wrap angle decreasing), the transversal secondary flow has been weakened, the low-energy fluid located in the corner has been suppressed, the extensional secondary flow has been increased, the diffuser hydraulic performance has been improved, and unidirectionally increases with the wrap angle difference increasing. When the shroud wrap angle is constant, the extensional secondary flow has been enhanced by the increasing hub wrap angle. Meanwhile, the increasing extensional secondary flow has been countered by the deteriorating extensional flow at the diffuser inlet and transversal secondary flow, the diffuser hydraulic performance increases and then decreases as the wrap angle difference increases, with an optimal wrap angle difference is about 20°.