Defluorination of polytetrafluoroethylene (PTFE) surface film is a suitable technique for tailoring its surface properties. The influence of discharge parameters on the surface chemistry was investigated systematically using radio-frequency inductively coupled H₂ plasma sustained in the E- and H-modes at various powers, pressures and treatment times. The surface finish was probed by X-ray photoelectron spectroscopy (XPS) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). The measurements of water contact angles (WCA) showed increased wettability of the pristine PTFE; however, they did not reveal remarkable modification in the surface chemistry of the samples treated at various discharge parameters. By contrast, the combination of XPS and ToF-SIMS, however, revealed important differences in the surface chemistry between the E- and H-modes. A well-expressed minimum in the fluorine to carbon ratio F/C as low as 0.2 was observed at the treatment time as short as 1 s when plasma was in the H-mode. More gradual surface chemistry was observed when plasma was in the E-mode, and the minimal achievable F/C ratio was about 0.6. The results were explained by the synergistic effects of hydrogen atoms and vacuum ultraviolet radiation.

Chitosan is a water-soluble polysaccharide with good adherence to negatively charged surfaces and reported antimicrobial and anti-inflammatory properties. Coating the surfaces of medical devices with chitosan is a promising strategy for harnessing these benefits. However, the surface properties of commercial polymers need to be altered to enable the bonding of thin chitosan films. In this study, the adhesion of chitosan onto plasma-treated polyvinyl chloride (PVC) and the metabolic activity of urothelial cells on chitosan-coated medical-grade PVC used for the synthesis of urinary catheters were evaluated. To improve the adhesion of chitosan onto the PVC catheters, PVC samples were made “super-hydrophilic”. PVC substrates were briefly treated with a powerful hydrogen plasma and weakly ionised oxygen plasma afterglow to obtain a chlorine-free surface film, which was rich in oxygen functional groups, followed by incubation of the plasma-treated substrates in an aqueous solution of chitosan. Then, urothelial RT4 cells were seeded on the treated and untreated PVC substrates, and their metabolic activity, confluency, and cell morphology were examined. X-ray photoelectron spectroscopy was used to measure the nitrogen concentration, which corresponded to the chitosan concentration on the substrate. The results showed that the substrates were uniformly covered by a thin layer of chitosan only on plasma-treated surfaces and not on untreated surfaces. Moreover, the chitosan coating provided a stimulated environment for cell adhesion and growth. In conclusion, the chitosan-coated super-hydrophilic PVC substrate shows potential to improve the overall performance and safety of medical devices such as urinary catheters.