Coalbed methane is not only a clean energy source, but also a major problem affecting the efficient production of coal mines. Hydraulic fracturing is an effective technology for enhancing the coal seam permeability to achieve the efficient extraction of methane. This study investigated the effect of a coal seam reservoir’s geological factors on the initiation pressure and fracture propagation. Through theoretical analysis, a multi-layered coal seam initiation pressure calculation model was established based on the broken failure criterion of maximum tensile stress theory. Laboratory experiments were carried out to investigate the effects of the coal seam stress and coal seam dip angle on the crack initiation pressure and fracture propagation. The results reveal that the multi-layered coal seam hydraulic fracturing initiation pressure did not change with the coal seam inclination when the burial depth was the same. When the dip angle was the same, the initiation pressure linearly increased with the reservoir depth. A three-dimensional model was established to simulate the actual hydraulic fracturing crack propagation in multi-layered coal seams. The results reveal that the hydraulic crack propagated along the direction of the maximum principal stress and opened in the direction of the minimum principal stress. As the burial depth of the reservoir increased, the width of the hydraulic crack also increased. This study can provide the theoretical foundation for the effective implementation of hydraulic fracturing in multi-layered coal seams.
Hydraulic slotting technology is typically used in coal mines to enhance permeability and prevent gas outbursts. Because a coal seam contains many cleats and joints, this study investigated the influence of conventional application parameters on the hydraulic slotting effect by numerical simulation and experimental testing. The cleats in the coal generated stress concentration and initiated with the water jet impact, which promoted the formation of a complex fracture network. The optimized arrangement included angles with an inclination of 20–45° between the borehole and the coal seam strike. The water jet pressure and rotation speed determined the shape of the slot. A high water jet pressure and low rotation speed promoted the formation of cracks at the end of the slot and strengthened the permeability-enhancing effect. Coal fragments could more easily peel off from the sides of the seam and block the borehole. The high water pressure and low rotation speed application parameters were optimized without blocking the borehole. Results obtained by field application revealed that the gas extraction flow after optimization was 1.3 times that of conventional hydraulic slotting. An appropriate angle between the cleats and borehole can more effectively increase the permeability of the coal seam and results in higher gas drainage flow. The results of this study can be useful as guidelines for field applications of hydraulic slotting technology.
In underground coal mines, high-pressure water jet slotting is effective at improving coal seams’ permeability. The slotting depth determines the effect of pressure relief and permeability enhancement in coal seams. However, there is no effective and feasible way of determining the slotting depth; thus, the operational parameters and borehole layout are unknown. This study determined the effects of key parameters, including the nozzle diameter, jet pressure, rotation speed, and slotting time, on the slotting depth. A water jet slotting depth calculation model was established and verified according to the slotting experiments under different operational conditions. The slotting depths were investigated based on the results of field slotting experiments. The results revealed that there exists an optimal nozzle diameter for a higher jet impact velocity. The slotting depth linearly increased with the jet pressure and decreased as a power function with the increase of the jet translation speed. The slotting depth increased with the slotting time, but the growth rate gradually decreased and tended to be stable. As the rotation speed increased, the slotting depth became greater at the initial period and the limit depth was reached faster. Laboratory and field slotting experiments were conducted to verify the model, and the experimental results are approximately in agreement with the theoretical predictions. The results of this study can be useful as guidelines for the hydraulic parameter selection of water jet slotting and for optimizing the layout of coal gas drainage boreholes.
After conducting true triaxial tests on sandstone in a laboratory setting, this study aims to determine the safe tunnelling rate of the roadway by examining the instability and failure characteristics of surrounding rock under different disturbance stresses in deep underground roadway excavation. Results showed that the mechanical properties, deformation, and failure characteristics of sandstone differed under different loading and unloading rates. Specifically, as the loading rate increased, the crack initiation stress increased while the damage stress remained unchanged, and the deformation anisotropy of the rock decreased. In contrast, as the unloading rate increased, the residual stress of the rock decreased, the brittleness increased, and the deformation anisotropy of the rock increased. Additionally, the expansion of the rock went through three critical stages: (1) A–B: a sharp increase in the dilatancy of sandstone (M) in a short period, accompanied by a large number of cracks, (2) B–C: a weakened stage of expansion ability, in which M continued to decrease over time, albeit at a slower rate, and (3) C–D: a stage of enhanced expansion ability, during which M began to increase again, albeit at a slower rate than its rate of decrease. This final stage was the longest.
Slotting directional hydraulic fracturing is a new method for improving permeability of a coal seam in underground coal mines that can solve problems related to non-uniform permeability enhancement in the seam. A slotting nozzle is the key to this technology: its performance determines the length and stability of the slotted hole. In this study, computational fluid dynamics was used to study the effects of stable segment length L, convergent angle θ, and straight segment length l on the performance of slotting nozzles. The results showed that the order of parameters affecting nozzle performance is: θ > L > l. When the total length of the slotting nozzle was fixed, the dynamic pressure gradually decreased with an increase of L and the rate of decrease slowed down. With an increase of θ, dynamic pressure increased quadratically and the rate of change gradually decreased. With an increase of l, the dynamic pressure decreased quadratically and the rate of change gradually increased. A slotting nozzle (L = 0 mm, θ = 30°, l = 9 mm) was manufactured and measurements of flow coefficient, water jet morphology, and a slotting experiment were carried out. The experimental results showed that the flow coefficient, water jet convergence, and slotting depth of the optimized slotting nozzle were obviously higher than those of the original design, which proved the validity of using this numerical method to optimize the slotting nozzle structure.
Coal is the main energy source in China. In the process of coal resource mining, the surrounding rock of roadways is often in the complex stress environment of “three heights and one disturbance”. At the same time, rocks in the stratum are often in a three-way unequal pressure state under the action of geological structure, and conventional rock mechanics tests cannot study the mechanical properties of rocks under actual stress conditions; thus, this is based on the self-developed true triaxial multifunctional fluid–structure coupling test system to study the damage mechanical Properties of Sandstone. The results are shown as follows: With an increase in loading rate, the peak damage Dcr of sandstone decreases, but the initial damage Da increases in the elastic stage, and the brittleness of sandstone weakens. With the increase in the unloading rate, Dcr increases, but Da decreases in the elastic stage, and the sandstone brittleness increases first, then decreases. In addition, the peak maximum principal strain ε1maxfirst decreases rapidly and then slowly; the peak minimum principal strain ε3max increases first, then decreases slowly, and increases slowly; the peak intermediate principal strain ε2max decreases slowly; and the peak volume strain εvmax increases rapidly first and then slowly with increases in the loading rate. With an increase in the unloading rate, ε1max increases rapidly first, then decreases slowly, then increases rapidly and finally increases slowly; ε3max first decreases slowly, then increases slowly, and finally decreases slowly; and ε2max increases slowly then decreases slowly. εvmax decreases rapidly first and then increases slowly with increasing loading rate.