This work focuses on the hydrothermal synthesis of Na-P₁ zeolite by using a kaolinite rock coming from Romana (Sassari, Italy). The kaolin is calcined at a temperature of 650 °C and then mixed with calculated quantities of NaOH. The synthesis runs are carried out at ambient pressure and at variable temperatures of 65 and 100 °C. For the first time compared to the past, the Na-P1 zeolite is synthesized without the use of additives and through a protocol that reduces both temperatures and synthesis times. The synthesis products are analysed by X-ray diffraction, high temperature X-ray diffraction, infrared spectroscopy, scanning electron microscopy and inductively coupled plasma optical emission spectrometry. The cell parameters are calculated using the Rietveld method. Density and specific surface area are also calculated. The absence of amorphous phases and impurities in synthetic powders is verified through quantitative phase analysis using the combined Rietveld and reference intensity ratio methods. The results make the experimental protocol very promising for an industrial transfer.

Analcime is nowadays an important component in dental porcelain systems, in heterogeneous catalysis, in the nanoelectronic field, in selective adsorption and in stomatology (dental filling and prosthesis). Analcime synthesis from an impure, silica-rich kaolinite rock coming from Romana (Sassari, Italy) is here presented. A synthesis protocol is proposed that aims to make an improvement of synthesis conditions compared to the past. The hydrothermal treatment is in fact here achieved without aging times and without the use of sodium silicate or other additional silica source reported in the literature. Lower calcination temperature, synthesis temperature and crystallization time are verified in this work. The kaolin is subjected to calcination at the temperature of 650 °C and then mixed with NaOH. The experiment is performed at ambient pressure and 170 ± 0.1 °C. The degree of purity of analcime is calculated in 97.57% at 10 h. Analcime is characterized by X-ray diffraction, infrared spectroscopy, scanning electron microscopy, inductively coupled plasma optical emission spectrometry and thermal analysis. Density is also calculated. Cell parameters and the amount of amorphous phase in the synthesis powders is estimated with quantitative phase analysis using the combined Rietveld and reference intensity ratio methods. The experimental conditions make the synthesis protocol particularly attractive from an economic point of view. Also this work does not use a commercial kaolin but silica-rich impure kaolinitic rock from a disused quarry. This further reduces the costs of the experimental protocol. It also gives the protocol an added value, as the synthesis of a useful mineral is obtained through the valorization of an otherwise unused georesource. Both chemical and physical characterization of analcime is satisfactory making the experimental protocol very promising for an industrial transfer.

In recent years KAlSiO₄ polymorphs have become minerals of interest from an industrial point of view; they have various applications in technological and medical fields. The costs of synthesis processes are often significant and so, in the present study, an attempt was made to develop a new synthesis protocol using a widely available and inexpensive, natural starting material. The KAlSiO₄ polymorphs synthesized here were kalsilite and KAlSiO₄-01 — 01 refers to the high-temperature polymorph of KAlSiO₄ (Cook et al., 1997; Gregorkiewitz et al., 2008; Kremenovic et al., 2013). KAlSiO₄ polymorphs were synthesized using kaolin; the effects of time and temperature on the synthesis process were investigated. A solid-state synthesis protocol was developed which required the mixing of the calcined kaolin with K₂CO₃ in stoichiometric proportions at temperatures of 700 and 800°C at atmospheric pressure. Crystallization of kalsilite at 700°C was demonstrated while that of KAlSiO₄-01 was revealed at 800°C. Synthetic kaliophilite H2 was found in both of the experiments as a metastable phase. The products of synthesis were characterized by powder X-ray diffraction (XRD), scanning electron microscopy (SEM), inductively coupled plasma optical emission spectrometry (ICP-OES), infrared spectroscopy (IR), and ²⁹Si magic-angle spinning solid-state nuclear magnetic resonance spectroscopy (²⁹Si MAS NMR). Calculation of cell parameters (through Rietveld refinement) and the density and specific surface area of the phases synthesized was also achieved. The amount of amorphous phase in the synthesis powders was estimated by means of quantitative phase analysis using the combined Rietveld and reference intensity ratio methods. In particular, the results of the spectroscopic, chemical, and morphological characterizations are in agreement with the data available for these minerals in the literature, thus confirming the effectiveness of the experimental protocol. The quantitative phase analysis (QPA) also indicated the high purity of the powders synthesized, thus allowing for industrial applications.

This paper focuses on the authigenic mineralization processes acting on “Tufo Rosso a Scorie Nere” (TRS), i.e. one of the main pyroclastic units of the Vico stratovolcano (Latium, Italy). The pyroclastic deposits appear in general massive and made of “black vitreous vesiculated juvenile scoriae”, immersed in an ashy matrix lithified after zeolitization processes. The main minerals are chabazite and phillipsite, and the zeolitic content is locally variable, reaching 68 % wt. Zeolites grow replacing both amorphous fraction and pre-existing phases, occurring inside both matrix and scoriae. Concerning scoriae, zeolitization moves from the rim to the core of the scoriaceous fragment as a function of (a) temperature of the fluids and (b) permeability (primary or secondary). Composition of parental fresh glass and that of zeolitized rocks is compatible with trachyte chemistry, lightly undersaturated in SiO₂, and the alteration processes modified the parental rock chemical features. Zeolites genesis is ascribed to a “geoautoclave-like system”, and zeolites display a $\mathrm{Si}/\mathrm{Al}$ ratio similar to that of the parental glasses. TRS presents promising mineralogical characteristics as supplementary cementitious material in the production of mixed cements.

The present work deals with the synthesis of kalsilite using material from a kaolinitic rock outcrop in Romana, Sassary Province, Sardinia, Italy.The hydrothermal synthesis method required the dissolution of kaolin and Al(OH)₃in a KOH solution at a temperature of 190°C and 1.013 bar. Crystallization of kalsilite was confirmed at 12 h in association with kaliophilite H2 as a metastable phase.The products of synthesis were fully characterized by powder X-ray diffraction, scanning electron microscopy, inductively coupled plasma optical emission spectrometry, infrared spectroscopy and²⁹Si nuclear magnetic resonance. The amorphous phase in the synthesis powders was estimated with quantitative phase analysis using the combined Rietveld and reference intensity ratio methods. Cell parameters and density were also calculated for the kalsilite. A potential application of kalsilite was investigated as a heterogeneous catalyst for biodiesel synthesis from sunflower oil used for frying.

Crystallization of zeolite Li-A(BW) from kaolinite (Standard Porcelain by the IMERYS Minerals Ltd) through a conventional hydrothermal treatment is here achieved for the first time with no additives as reported in the literature. Moreover lower kaolin calcination temperatures and lower synthesis temperatures are tested and verified in this work. The synthesis process is rather simple as the reaction of kaolinite with alkali occurs very readily after calcination of at 650 °C. Metakaolin is mixed with calculated amount of aluminum hydroxide and lithium hydroxide and the experiment is performed at ambient pressure and 180 ± 0.1 °C. Li-A(BW) is characterized by powder X-ray diffraction, high temperature X-ray diffraction, scanning electron microscopy, inductively coupled plasma optical emission spectrometry, thermal analysis and infrared spectroscopy. Calculation of cell parameters (through Rietveld Refinement) and density, specific surface and pore size are also achieved. The amount of amorphous phase in the synthesis powders is estimated with quantitative phase analysis using the combined Rietveld and reference intensity ratio methods. The results become notably attractive in view of a possible industrial transfer of the synthesis protocol.