In this article, we present a novel method for force allocation for overconstrained cable-driven parallel robot setups that guarantees continuously differentiable cable forces and allows for small penalized errors in the resulting wrench. For the latter, we also provide a bound on the error under some assumptions. We study real-time feasibility by performing numerical simulations on a large set of configurations.

In this paper, we consider the problem of accurate force control using actuated winches, intended for use in real-time hybrid hydrodynamic model testing. The paper is also relevant to other cable-driven parallel robot applications that use force control in an inner control loop. For this problem, conventional strategies typically use actuated winches with torque-controlled servomotors directly connected to the cabled drum. In contrast, we propose using actuated winches with position-controlled servomotors that connect to the cabled drum via a clockspring. The servomotors are position controlled at drive-level and are rapid, accurate, robust, and simple to install. We show how this, combined with an accurate estimate of the clockspring deflection and stiffness, can yield fast and precise force tracking on moving objects. This includes proposing associated feedforward force-controllers that compensates for damping, angle-dependent force variations, delays, and non-constant clockspring characteristics. Extensive experimental testing on a 1 degree of freedom actuated mass-spring system supports the work.

In real-time hybrid model testing, complex ocean structures are emulated by fusing numerical modelling with traditional hydrodynamic model testing. This is done by partitioning the ocean structure under consideration into a numerical and a physical substructure, coupled in real time via a measurement and control interface. The numerically computed load vector is applied to the physical substructure by means of multiple actuated winches so that the resulting experimental platform becomes a type of cable-driven parallel robot. In this context, the placement of the actuated winches is important to ensure that the loads can be accurately and robustly transferred to the physical substructure. This paper addresses this problem by proposing a performance measure and an associated actuator placement procedure that enables accurate force tracking and ensures that the numerically calculated loads can be actuated throughout the testing campaign. To clarify the application of the proposed procedure, it is applied to the design of a test setup for a moored barge. Overall, the paper represents a guideline for robust and beneficial actuator placement for real-time hybrid model testing using cable-driven parallel robots for load-actuation.