This communication is a review over the major market and technical challenges and opportunities for nanocellulosic materials on a large scale but in low-to-medium-end markets. Basically, the potential use of nanocellulose as a wet-end strength additive in papermaking has been known for decades, but not come into operation because of the high-energy costs of producing these materials. Cost performance compared to starch derivatives is one challenge, and the other is to design suitable dewatering/retention aid systems. Other paper applications are as a surface-sizing agent and as a barrier coating material. Major challenges are associated with the high viscosity of nanocellulosic materials and how to apply the nanocellulose in order to obtain good surface coverage. There are several opportunities in the nanocomposite markets. The packaging sector together with the automotive sector and the building sector constitute large potential markets. Challenges are related to the mixing of hydrophobic and hydrophilic materials so that a good dispersion of nanocellulose is obtained. Scaling up of nanocellulose production processes and procedures for nanocomposite manufacturing in order to obtain price–performance in the various applications remains, as expected, the largest challenge

Low-porosity materials based on hot-pressed wood fibers or nanocellulose fibrils (no polymer matrix) represent a new concept for eco-friendly materials with interesting mechanical properties. For the replacement of fossil-based materials, physical properties of wood fiber materials need to be improved. In addition, the carbon footprint and cumulative energy required to produce the material also needs to be reduced compared with fossil-based composites, e.g., glass fiber composites. Lignin-containing fibers and nanofibers are of high yield and special interest for development of more sustainable materials technologies. The present mini-review provides a short analysis of the potential. Different extraction routes of lignin-containing wood fibers are discussed, different processing methods, and the properties of resulting fiber materials. Comparisons are made with analogous lignin-containing nanofiber materials, where mechanical properties and eco-indicators are emphasized. Higher lignin content may promote eco-friendly attributes and improve interfiber or interfibril bonding in fiber materials, for improved mechanical performance.

Microfibrillated cellulose (MFC) is an important industrial nanocellulose product and material component. New MFC grades can widen the materials property range and improve product tailoring. Microfibrillated lignocellulose (MFLC) is investigated, with the hypothesis that there is an optimum in lignin content of unbleached wood pulp fibre with respect to nanofibril yield. A series of kraft fibres with falling Kappa numbers (lower lignin content) was prepared. Fibres were beaten and fibrillated into MFLC by high-pressure microfluidization. Nano-sized fractions of fibrils were separated using centrifugation. Lignin content and carbohydrate analysis, total charge, FE-SEM, TEM microscopy and suspension rheology characterization were carried out. Fibres with Kappa number 65 (11% lignin) combined high lignin content with ease of fibrillation. This confirms an optimum in nanofibril yield as a function of lignin content, and mechanisms are discussed. MFLC from these fibres contained a 40–60 wt% fraction of nano-sized fibrils with widths in the range of 2.5–70 nm. Despite the large size distribution, data for modulus and tensile strength of MFLC films with 11% lignin were as high as 14 GPa and 240 MPa. MFLC films showed improved water contact angle of 84–88°, compared to neat MFC films (< 50°). All MFLC films showed substantial optical transmittance, and the fraction of haze scattering strongly correlated with defect content in the form of coarse fibrils.Graphic

Low-cost production of nanocellulose from diverse lignocellulosic feedstocks has become an important topic for developing sustainable nanomaterials. The available feedstocks include both woody and non-woody plants, where the latter are relatively underutilized. Interestingly, the porous structure and low lignin content in most non-woody plants, such as agricultural residues and natural fibers, also makes them ideal sources for lower energy nanocellulose production using simpler methods than those required to process woody plants. To enhance the goal of circularity, this review first provides an overview of the nanocellulose conversion from cellulose and then comprehensively discusses the use of non-woody feedstocks for nanocellulose production. Specifically, the availability of suitable non-woody feedstocks and the use of low-cost processes for pulping and cellulose oxidation treatments, including alkaline, solvent pulping, and nitrogen-oxidation treatments, are discussed. The information in this review can lead to new opportunities to achieve greater sustainability in biobased economies. Additionally, demonstrations of nanocellulose-based water purification technologies using agricultural residues derived remediation materials are highlighted at the end of this review.