Covalent organic frameworks (COFs), which are constructed from organic linkers, are a new class of crystalline porous materials comprising periodically extended and covalently bound network structures. The intrinsic structures and the tailorable organic linkers endow COFs with a low density, large surface area, tunable pore size and structure, and facilely-tailored functionality, attracting increasing interests in different fields including membrane separations. Exciting research activities ranging from fabrication strategies to separation applications of COF-based membranes have appeared. This review analyzes the synthesis and applications of diverse continuous/discontinuous COF membranes, such as COF-based mixed matrix membranes (MMMs), COF-based thin film nanocomposite (TFN) membranes, and free-standing COF films. Special attention was given to pore size, stability, hydrophilicity/hydrophobicity and surface charge of COFs in view of determining proper COFs for membrane fabrication, along with the approaches to fabricate COF-based membranes, such as blending, in situ growth, layer-by-layer stacking and interfacial polymerization (IP). Moreover, applications of COF-based membranes in gas separation, water treatment (deaslination and dye removal), organic solvent nanofiltration (OSN), pervaporation and fuel cell are disscussed. Finally, we illustrate the advantages and disadvantages of COF-based membranes through a comparison with MOF-based membranes, and the remaining challenges and future opportunities in this field.
The oxidation of alcohols to aldehydes or ketones is a highly relevant conversion for the pharmaceutical and fine-chemical industries, and for biomass conversion, and is commonly performed using stoichiometric amounts of highly hazardous oxidants. The aerobic oxidation of alcohols with transition metal complex catalysts previously required complicated organic ligands and/or nitroxyl radicals as co-catalysts. Herein, we report an efficient and eco-friendly method to promote the aerobic oxidation of alcohols using an inorganic-ligand supported copper catalyst 1, (NH4)4[CuMo6O18(OH)6], with O2 (1 atm) as the sole oxidant. Catalyst 1 is synthesized directly from cheap and commonly available (NH4)6Mo7O24·4H2O and CuSO4, which consists of a pure inorganic framework built from a central CuII core supported by six MoVIO6 inorganic scaffolds. The copper catalyst 1 exhibits excellent selectivity and activity towards a wide range of substrates in the catalytic oxidation of alcohols, and can avoid the use of toxic oxidants, nitroxyl radicals, and potentially air/moisture sensitive and complicated organic ligands that are not commercially available. Owing to its robust inorganic framework, catalyst 1 shows good stability and reusability, and the catalytic oxidation of alcohols with catalyst 1 could be readily scaled up to gram scale with little loss of catalytic activity, demonstrating great potential of the inorganic-ligand supported Cu catalysts in catalytic chemical transformations.
The stability of superhydrophobicity is crucial for the long-term application of an oil/water separation membrane in harsh environments such as high temperatures and various aggressive solvents. However, achieving such a stable superhydrophobic membrane remains a challenge. In this study, high performance fibrous oil/water separation membranes with a highly stable superhydrophobicity were fabricated by designing a functional polymer containing hydroxyl units. The reaction of hydroxy groups in poly(arylene ether sulfone) with octadecyltrichlorosilane (OTS) produces stable covalent interactions, which greatly enhance the stability of OTS on the PAES–OH (polyarylene ether sulfone containing hydroxy units) fibrous membrane fabricated by electrospinning, thus improving the stability of superhydrophobicity of the membrane. The stability of the OTS layer was characterized by FT-IR, SEM and water contact angle measurement. The results suggest that OTS is highly stable on a PAES–OH membrane, while OTS on a polyethersulfone (PES) fibrous membrane is detached from the fiber during ultrasonic cleaning. The obtained membrane is superhydrophobic, with a water contact angle (CA) as high as 159.2° and a threshold sliding angle (TSA) as low as 7.8° even after ultrasonic cleaning for 3 h. In addition, the oil/water separation experiments indicate that this membrane has an excellent performance in the separation of oil from oil/water mixtures, and oil/water emulsions: the gravity driven flux is 7260–8720 L (m2 h)−1 and the water rejection is over 99%. This study provides a new approach for fabricating oil/water separation membranes with highly stable superhydrophobic properties from the perspective of designing new polymers.
A series of semiaromatic difluorobenzamide monomers was synthesized by the reaction of diamine and 4-fluorobenzoic chloride using a facile interfacial method. These syntheses were conducted to react the monomers with 1,1-bis(4-hydroxyphenyl)-1-phenylethane (BHPPE), so as to prepare semiaromatic polyamides containing ether units by the method of nucleophilic polycondensation. These had excellent thermal properties with glass transition temperatures (Tg) of 134.4–195.6 °C and initial degradation temperatures (Td) of 405–443 °C. The activation energies of degradation were in the range of 180.1–275.9 kJ mol−1. The resultant polymers can be dissolved in strong polar solvents and supply a tough film with a tensile strength of 89–105 MPa. Also, we found that the complex viscosities of these semiaromatic polyamides ranged from 77 to 688 Pa s at 290 °C. They had the appropriate complex viscosities for melt processing. Moreover, they had much wider processing windows than those of traditional semiaromatic polyamides such as poly(hexamethylene terephthalamide) (PA6T). Interestingly, some of the resultant polymers were found to be naturally self-retardant.
Commodity polymers are ubiquitous in our society, having replaced many inorganic and metal-based materials due to their versatile properties. However, their functionality heavily relies on the addition of various components known as additives, making it challenging to recycle the polymer fraction of plastic materials effectively. Thus, it is crucial to develop efficient chemical recovery strategies for commodity polymers and additives to facilitate the direct utilization of recovered monomers and additives without additional purification. Here, we develop a strategy for co-upcycling two types of waste commodity polymers, polycarbonate, and polyethylene terephthalate into polyarylate, a high-performance transparent engineering plastic. By incorporating a highly active metal-free ionic liquids catalyst for methanolysis and a two-stage interface polymerization technique with variable temperature control, we successfully prepare polyacrylate film materials from real end-of-life plastics with direct utilization of capping agent impurities in recovered monomers. These materials exhibit excellent thermal performance (Tg = 192.8 °C), transmittance (reach up to 86.73%), and flame-retardant properties (V-0, UL-94), equivalent to those of commercial polyarylate (U-100, about $10000/ton), and could be further easily close-loop recycled. Demonstrated in kilogram-scale experiments and life cycle assessments, this approach offers a low-carbon, environmentally friendly, and economically feasible pathway for upcycling waste commodity polymers.
Semi-aromatic monomers containing a cyclohexane unit, prepared using a facile interfacial reaction method from 1,4-cyclohexanediamine (trans- or cis-) and 4-fluorobenzoyl chloride (4-FBC) at room temperature, were reacted with 1,1-bis(4-hydroxyphenyl)-1-phenylethane (BHPPE) to afford two kinds of semi-aromatic polyamide (BH-trans-BFCD and BH-cis-BFCD) in this work. An investigation of thermal properties confirmed high glass transition temperatures (Tg) of 224–265 °C and good thermal stability with initial degradation temperatures (Td) of 445 to 450 °C for the synthesized semi-aromatic polyamides, which were determined by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) characterization. It was found that the properties (thermal and mechanical) of BH-trans-BFCD, containing a trans-conformation, were much better than those of BH-cis-BFCD, containing a cis-conformation. Comparing the thermal stability of the resultant semi-aromatic polyamides with a commercial product, PA6T-Dupont, the prepared polyamides treated at 220 °C for 7 h displayed a slightly reduced tensile strength as well as a smaller change in color. According to rheological testing, they were found to have better melt flowability (complex viscosities ranged from 210 to 3070 Pa s at 310 °C to 360 °C). Additionally, their thermal degradation kinetics and the thermal pyrolysis mechanism of these semi-aromatic polyamides were investigated by thermogravimetric analysis and Pyrolysis/Gas Chromatography/Mass (Py-GC/MS) analysis, which further indicated their higher thermal stability and processability.