The rapid development of the fifth-generation (5G) wireless system is driving strong demand for high-performance radio frequency filters. This work studies shear horizontal surface acoustic wave (SAW) devices using 15°-rotated Y-cut X-propagating (15°Y-X) LiNbO 3 /SiO 2 /SiC multilayered substrates. Single-crystalline 15°Y-X LiNbO 3 films are bonded to SiO 2 /SiC handling substrates by the smart cut technology. On the basis of accurate finite-element-method simulations, LiNbO 3 /SiO 2 /SiC wafer configurations are optimized to suppress spurious resonance due to Rayleigh-mode and transverse-mode responses, and one-port resonators with a clean spectrum, a high electromechanical coupling coefficient of 22.00%, and an admittance ratio (impedance ratio) over 65 dB are successfully implemented. Based on the characteristics of the resonators, high-performance filters with a center frequency of 1.28 GHz, a large 3-dB fractional bandwidth of 16.65%, and a low minimum insertion loss of 1.02 dB are successfully designed and fabricated. Furthermore, no ripples in the passband of the filters are observed. Additionally, the filters exhibit a temperature coefficient of center frequency of -63.8 ppm/°C and a large power durability of 33.2 dBm. This work confirms the high performances of the SAW devices using the 15°Y-X LiNbO 3 /SiO 2 /SiC multilayered substrate, and this type of SAW device exhibits a prospect of commercial applications in the 5G wireless system.
With the development of the radio frequency technique, the explosive growth of transmitted data in 5G era puts higher requirements on surface acoustic wave (SAW) filter bandwidth. In this work, 15°YX-LiNbO3(LN)/SiO2/Si multilayer structure was proposed, where both LN and SiO2 films possess uniform thickness and the interfaces between films are quite clear. With hierarchical cascading algorithm, the spurious resonance that resulted from Rayleigh mode was minimized through the modulation of Cu electrode thickness. One-port resonators measurement results confirm a high electromechanical coupling coefficient of shear horizontal mode ranging from 22.5% to 25.2%. Furthermore, a ladder-type filter with a center frequency of 1279 MHz and a large fractional bandwidth of 20.2% was successfully fabricated. Excellent bandpass filtering properties were achievable with minimum insertion loss of 0.8 dB and in-band fluctuation less than 0.9 dB. Multilayer structure SAW filters also exhibited a temperature coefficient of frequency of -57.7 ppm/°C and a power durability of 33 dBm, which are both significant improvements compared with that of devices built on bulk 15°YX-LN substrate. This work provides an effective solution for wideband and low-loss radio frequency filters in 5G communication systems, suitable for large-scale application and commercial promotion.
15 February 2022 in IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control
LiNbO3(LN)/SiO2/Si multilayered structure was recently reported as a new platform for achieving wideband radio frequency (RF) filters. However, the in-band ripples in filters resulting from the spurious Rayleigh mode, leads to deteriorated performance, and thus a wide Rayleigh elimination window (REW) is highly desired for realizing spurious-free wideband surface acoustic wave (SAW) filters with a wide design space and good process tolerance. Here, we investigated the spurious mode suppression on the LN/SiO2/Si platform theoretically and experimentally through modulating the cut angle (θ) of LN. The K2 dispersion characteristics of the main mode (shear horizontal wave) and spurious mode (Rayleigh wave) on LN/SiO2/Si substrates were systematically analyzed by finite element method (FEM), along with bulk LN for comparison. It is found that the REW is wider on LN/SiO2/Si than bulk LN, as Rayleigh wave can be totally eliminated with Cu electrode normalized thickness (hCu/λ) ranging from 0.1 to 0.19 when θ is between 19° and 22° on LN/SiO2/Si platform, in contrast to the quite narrow REW on bulk LN restricted to some specific hCu/λ. To verify the simulation results, resonators were prepared on 15°YX-LN/SiO2/Si, 20°YX-LN/SiO2/Si, bulk 15°YX-LN and bulk 20°YX-LN. Additionally, the typical spurious-free wideband SAW filter with hCu = 200 nm based on the 20°YX-LN/SiO2/Si platform demonstrates high performance with a center frequency (fc) of 1.27 GHz, a minimum insertion loss (ILmin) of 0.7 dB and a 3-dB fractional bandwidth (FBW) of ~20.1%. This work provides a workable solution in fabricating spurious-free wideband and low-loss SAW filters for 5G applications.
3 October 2022 in IEEE Transactions on Microwave Theory and Techniques
As an essential functional block in radio frequency (RF) front-ends, surface acoustic wave (SAW) filters with large fractional bandwidth (FBW), high center frequency ( $f_{c})$ , and low loss are highly sought-after in 5G new radio (NR). To address this end, 32 $^{\circ}$ Y-X LiNbO $_{3}$ /SiO $_{2}$ /Si heterostructure with high electromechanical coupling coefficient of 23% was constructed, while the propagation characteristics as well as spurious resonance were analyzed through finite element method (FEM) and one-port resonators measurement. It is revealed that by using thin electrodes in the series resonator and thick electrodes in the parallel resonator, spurious modes are successfully eliminated out of the passband. As a result, the SAW filters formed by the above resonators are capable of several superb RF performances: a large bandwidth of 730 MHz (FBW of 19.5%) at $f_{c}$ of 3.74 GHz, a small insertion loss (IL) of 3.03 dB, and a flat passband. Furthermore, since our devices were fabricated by standard photolithography process, this work advances commercial implementation of SAW filter in 5G NR.
7 January 2022 in Journal of Microelectromechanical Systems
The development of 5G has put forward a higher demand for filters, and the purpose of this work is fabricating surface acoustic wave (SAW) filters with excellent temperature stability and high power handling using LiTaO 3 /SiC bonded wafers. SAW resonators with different wavelengths are fabricated on LiTaO 3 /SiC, and LiTaO 3 /Si, bulk LiTaO 3 as well. We evaluate these resonators, concluding that the bilayer substrates can enhance the performance. Subsequently, SAW filters are designed and fabricated. For the filters based on LiTaO 3 /SiC, the center frequency is around 2.62 GHz and the minimum insertion loss is 1.90 dB. The whole passband is flat and larger than 200 MHz, and the return loss is larger than 10 dB. SiC is more effective than Si in the enhancements of temperature stability and power handling. SiC reduces the temperature coefficient of the frequency at the left side of the passband to about half of that on LiTaO 3 /Si and one-sixth of that on bulk LiTaO 3 , and enlarges the peak power handling to 35.7 dBm. The time-to-failure of the filters on LiTaO 3 /SiC is 3.8 times as long as LiTaO 3 /Si and 11.3 times the level of bulk LiTaO 3 , when an input power of 30 dBm is applied ceaselessly. This work demonstrates the potential of SAW filters based on LiTaO 3 /SiC for RF filters in 5G. [2021-0233]
This research aims to overcome the tradeoff between bandwidth, temperature stability of frequency, and loss in surface acoustic wave filters. A novel multilayered structure, SiO 2 /Cu-grating/ $15^{\circ }~{Y}$ - ${X}$ LiNbO 3 /SiO 2 /sapphire, is proposed. Resonators based on the multilayered structure are studied theoretically and experimentally. The results show that the multilayered structure can sufficiently suppress leaky wave and spurious responses, which significantly degrade the performance of devices based on conventional SiO 2 /Cu-grating/ $15^{\circ }~{Y}$ - ${X}$ LiNbO 3 structure. Fabricated resonators exhibit high performance including low frequency drift, large coupling, and large quality factor. A multilayered structure filter is designed, fabricated, and measured, resulting in a flat and clean passband with a small minimum insertion loss of only 1.01 dB. A large 3-dB fractional bandwidth of 14.74% is achieved, as well as a low temperature coefficient of frequency of approximately −18 ppm/°C. This research proposes a useful solution for high-performance filters in fifth-generation networks.