Anything that is not recycled and/or recovered from waste represents a loss of raw materials. Recycling plastics can help to reduce this loss and to reduce greenhouse gases, improving the goal of the decarbonization of plastic. While the recycling of single polymers is well assessed, the recycling of mixed plastics is very difficult because of the strong incompatibility among the different polymers usually present in urban waste. In this work, heterogeneous mixed polymers, i.e., polyethylene (PE), polypropylene (PP), polystyrene (PS) and polyethylenetherephthalate (PET) were processed using a laboratory mixer under different conditions of temperature, rotational speed and time to evaluate the effect of the above parameters on morphology, viscosity and mechanical properties of the final blends. Morphological analysis shows a strong incompatibility between the polyethylene matrix and the other dispersed polymers. The blends show, of course, a brittle behavior, but this behavior slightly improves with decreasing temperature and increasing rotational speed. A brittle-ductile transition was observed only at a high level of mechanical stress obtained by increasing rotational speed and decreasing temperature and processing time. This behavior has been attributed to both a decrease in the dimensions of the particles of the dispersed phase and to the formation of a small amount of copolymers that act as adhesion promoters between matrix and dispersed phases.

Pollution from plastics is a major issue in the current context, prompting the scientific community to focus its efforts on recycling these materials. Mechanical recycling emerges as the most popular due to its practicality and cost‐effectiveness. In fact, with the increase in environmental awareness, the adoption of new circular economy models, stricter regulations mandating disposal and recycling, and lower costs compared to other recycling techniques, this type of recycling is taking a predominant role over other method. However, the presence of a variety of products of different polymeric nature, the introduction of new biodegradable products, and the complexity of multilayer packaging combining different polymers, without concrete solutions for recycling create a heterogeneous range of materials that leaks into the environment. The scientific literature is actively addressing these challenges, and this review aims to explore the latest strategies for enhancing the mechanical recycling of new and challenging polymer systems. Specifically, it explores the recycling of materials originally designated for landfill, incineration or composting, focusing on advancements in management of these previously overlooked and problematic system. This underexplored perspective seeks to offer new insights and innovative solutions that can transform polymer waste management and advance more sustainable recycling practices.

This study explores the processability, mechanical, and thermal properties of biocompostable composites based on poly (butylene adipate-co-terephthalate) (PBAT) as polymer matrix and microcrystalline cellulose (MCC) derived from softwood almond (Prunus dulcis) shells (as-MCC) as filler at two different weight concentration, i.e., 10 wt% and 20 wt%. The materials were processed by melt mixing and a commercial MCC (c-MCC) was used as filler comparison. The fibrillar shape of as-MCC particles was found to change the rheological behavior of PBAT, particularly at the highest concentration. The melt mixing processing allowed obtaining a uniform dispersion of both kinds of fillers, slightly reducing the L/D ratio of as-MCC fibers. The as-MCC particles led to a higher increase of the elastic modulus of PBAT if compared to the c-MCC counterparts. Both the MCC fillers caused a drastic reduction of the elongation at break, although it was higher than 120% also at the highest filler concentrations. DSC analysis revealed that both MCC fillers poorly affected the matrix crystallinity, although as-MCC induced a slight PBAT crystallinity increase from 8.8% up to 10.9% for PBAT/as-MCC 20%. Therefore, this work demonstrates the great potential of MCC particles derived from almond shells as filler for biocompostable composites fabrication.

In this work, biocomposite blown films based on poly(butylene adipate-co-terephthalate) (PBAT) as biopolymeric matrix and biochar (BC) as filler were successfully fabricated. The materials were subjected to a film-blowing process after being compounded in a twin-screw extruder. The preliminary investigations conducted on melt-mixed PBAT/BC composites allowed PBAT/BC 5% and PBAT/BC 10% to be identified as the most appropriate formulations to be processed via film blowing. The blown films exhibited mechanical performances adequate for possible application as film for packaging, agricultural, and compost bags. The addition of BC led to an improvement of the elastic modulus, still maintaining high values of deformation. Water contact angle measurements revealed an increase in the hydrophobic behavior of the biocomposite films compared to PBAT. Additionally, accelerated degradative tests monitored by tensile tests and spectroscopic analysis revealed that the filler induced a photo-oxidative resistance on PBAT by delaying the degradation phenomena.

Mechanical recycling is one of the possible ways to enhance the value of postconsumer plastic materials. However, the final performance of the recycled material will strongly depend on the quality of the selection made on the recycled product and on the degradation of the properties. In this context, the present study examines the effect of reprocessing for five successive extrusion cycles on the rheological, mechanical and thermal properties of a poly(butylene adipate-co-terephthalate) (PBAT)-based blend on samples reprocessed in both dry and wet conditions. The results showed that when the sample was processed after drying, degradation of the material was less than when it was processed in wet conditions. However, the experimental results showed that the decrease of rheological and mechanical properties was not so dramatic, and therefore the material could be reused in both cases.

This work is focused on the influence of moisture content on the processing and mechanical properties of a biodegradable polyester used for applications in injection molding. The pellets of the biodegradable polyester were exposed under different relative humidity conditions at a constant temperature before being compression molded. The compression-molded specimens were again placed under the above conditions before the mechanical testing. With all these samples, it is possible to determine the effect of moisture content on the processing and mechanical properties separately, as well as the combined effect of moisture content on the mechanical properties. The results obtained showed that the amount of absorbed water—both before processing and before mechanical testing—causes an increase in elongation at break and a slight reduction of the elastic modulus and tensile strength. These changes have been associated with possible hydrolytic degradation during the compression molding process and, in particular, with the plasticizing action of the moisture absorbed by the specimens.