In this paper, nanocomposites based on polypropylene (PP) filled with up to 5 wt.% of multi-walled carbon nanotubes (MWCNTs) were investigated for determining the material property data used in numerical simulation of manufacturing processes such as the injection molding and extrusion. PP/MWCNT nanocomposite pellets were characterized for rheological behavior, crystallinity, specific volume and thermal conductivity, while injection-molded samples were characterized for mechanical and electrical properties. The addition of MWCNTs does not significantly change the melting and crystallization behavior of the PP/MWCNT nanocomposites. The effect of MWCNTs on melt shear viscosity is more pronounced at low shear rates and MWCNT loadings of 1–5 wt.%. However, with the addition of up to 5 wt.% of MWCNTs, the PP/MWCNT nanocomposite still behaves like a non-Newtonian fluid. The specific volume of the PP/MWCNT nanocomposites decreases with increasing MWCNT loading, especially in the MWCNT range of 1–5 wt.%, indicating better dimensional stability. The thermal conductivity, depending on the pressure, MWCNT wt.% and temperature, did not exceed 0.35 W/m·K. The PP/MWCNT nanocomposite is electrical non-conductive up to 3 wt.%, whereas after the percolating path is created, the nanocomposite with 5 wt.% becomes semi-conductive with an electrical conductivity of 10⁻¹ S/m. The tensile modulus, tensile strength and stress at break increase with increasing MWCNT loading, whereas the elongation at break significantly decreases with increasing MWCNT loading. The Cross and modified 2-domain Tait models are suitable for predicting the melt shear viscosity and specific volume as a function of MWCNTs, respectively. These results enable users to integrate the PP/MWCNT nanocomposites into computer aided engineering analysis.

In this paper, the impact of recycling and remanufacturing on the behavior of low-density polyethylene/multi-walled carbon nanotube (LDPE/MWCNT) composites is investigated. LDPE/MWCNT composites with 0.1–5 wt%, previously manufactured by injection molding, were mechanically recycled and remanufactured by injection molding and 3D filament extrusion, and the rheological, electrical, and mechanical properties were analyzed and compared with those of virgin composites under the same conditions. Experimental results demonstrate that the recycled LDPE/MWCNT composites have similar rheological, electrical, and mechanical properties as that of virgin composites, if not better. Therefore, the recycled LDPE/MWCNT composites have a great potential for being used in engineering applications, while reducing the environmental impact.

This paper investigates the rheological, mechanical and electrical properties of a Ethylene-Vinyl Acetate (EVA) polymer filled with 1, 3 and 5 wt.% multi-walled carbon nanotubes (MWCNTs). The melt flow and pressure-volume-Temperature (pvT) behaviors of the EVA/MWCNT composites were investigated using a high-pressure capillary rheometer, while the electro-mechanical response was investigated on injection-molded samples. Rheological experiments showed that the melt shear viscosity of the EVA/MWCNT composite is dependent on nanotube loading and, at high shear rates, the viscosity showed temperature-dependent shear thinning behavior with a flow index n < 0.35. The specific volume of the EVA/MWCNT composite decreased with increasing pressure and MWCNT wt.%. The transition temperature, corresponding to the pvT crystallization, increased linearly with increasing pressure, i.e., about 20 to 30 °C when cooling under pressure. The elastic modulus, tensile strength and stress at break increased with increasing MWCNT wt.%, whereas the strain at break decreased, suggesting the formation of MWCNT secondary agglomerates. The electrical conductivity of the EVA/MWCNT composite increased with increasing MWCNT wt.% and melt temperature, reaching ~10⁻² S/m for the composite containing 5 wt.% MWCNTs. Using the statistical percolation theory, the percolation threshold was estimated at 0.9 wt.% and the critical exponent at 4.95.

Understanding the flow behavior of polymer/carbon nanotube composites prior to melt processing is important for optimizing the processing conditions and final product properties. In this study, the melt shear viscosity, specific volume and thermal conductivity of low-density polyethylene (LDPE) filled with multi-walled carbon nanotubes (MWCNTs) were investigated for representative processing conditions using capillary rheometry. The experimental results show a significant increase in the melt shear viscosity of the LDPE/MWCNT composite with nanotube loadings higher than 1 wt.%. Upon increasing shear rates, the composites flow like a power-law fluid, with a shear-thinning index less than 0.4. The specific volume decreases with increasing pressure and nanotube loading, while the pVT transition temperature increases linearly with increasing pressure. The thermal conductivity of the LDPE/MWCNT composite is nearly independent of nanotube loading up to the thermal percolation threshold of 1 wt.% and increases linearly with further increases in nanotube loading, reaching 0.35 W/m·K at 5 wt.%. The Carreau–Winter and Cross viscosity models and Tait equation, respectively, are able to predict the shear viscosity and specific volume with a high level of accuracy. These results can be used not only to optimize processing conditions through simulation but also to establish structure–property relationships for the LDPE/MWCNT composites.

This paper reports on the 3D printing of flexible and stretchable parts based on multiwall carbon nanotube (MWCNT)/polyester-based thermoplastic polyurethane (TPU) nanocomposites. The rheological properties of the WCNT/TPU nanocomposites with different wt% of MWCNTs (0.1–3) were determined and used as guidance for the extrusion and 3D printing processes. MWCNT/TPU filaments were extruded and used for 3D printing of different flexible and stretchable parts. The mechanical, electrical, and piezoresistive response of the MWCNT/TPU nanocomposite filaments and 3D printed parts under static and monotonic loading was studied. The experimental results show that with increasing temperature and shear rate, respectively, the shear viscosity of the MWCNT/TPU nanocomposite decreases, whereas the viscosity increases with increasing wt% of MWCNTs. With the addition of MWCNTs, the elastic modulus and tensile strength of the feedstock filament all increase, enhancing the printability of TPU by increasing the buckling resistance and the stability of the 3D printed layer. The electrical conductivity of the 3D printed MWCNT/TPU nanocomposites increases with increasing wt% of MWCNTs and exceeds the conductivity of the filaments. The 3D printed MWCNT/TPU nanocomposites with 3 wt% show an electrical conductivity about 10 S/m, irrespective of the printing direction. Moreover, the 3D printed MWCNT/TPU nanocomposites exhibit good mechanical properties and high piezoresistive sensitivity with gauge factor (50–600) dependent on both strain and printing direction.

Background: The impact of thermal treatment on acrylamide (ACR) and hydroxymethylfurfural (HMF) formation was investigated for thermally treated sea buckthorn purée. Methods: An optimized procedure for minimizing ACR and HMF formation in thermally treated sea buckthorn purée was described. The precursors of ACR and HMF and their impact in heating of sea buckthorn purée to obtain jam-like products were also evaluated. Results: The contaminant content formed in samples was analyzed on thirteen running variants using a temperature range of 59.3–200.7 °C, and for heating durations between 5.9 and 34.1 min. The calculated equations of contaminant formation in sea buckthorn purée have established that the minimum content is formed at the lowest exposure time, between 10 and 20 min, for both ACR and HMF. The lowest ACR content was attained at 5.9-min exposure time and 130 °C temperature (0.3 µg/kg). For HMF the results revealed a lower quantity at 59.3 °C for 20-min exposure time (1.4 mg/kg). Conclusions: the found model is useful for the prediction of the best temperature/time conditions of the thermal treatment to obtain the lowest contaminates levels in the final product.