Immobilized polymer fractions have been claimed to be of pivotal importance for the large mechanical reinforcement observed in nanoparticle-filled elastomers but remained elusive in actual application-relevant materials. We here isolate the additive filler network contribution to the storage modulus of industrial styrene–butadiene rubber (SBR) nanocomposites filled with silica at different frequencies and temperatures and demonstrate that it is viscoelastic in nature. We further quantify the amount of immobilized polymer using solid-state NMR and establish a correlation with the mechanical reinforcement, identifying a direct, strongly nonlinear dependence on the immobilized polymer fraction. The observation of a temperature-independent filler percolation threshold suggests that immobilized polymer fractions may not necessarily form contiguous layers around the filler particles but could only reside in highly confined regions between closely packed filler particles, where they dominate the bending modulus of aggregated particles.

Mechanical properties and cross-link density of model composites being solution styrene–butadiene rubbers filled with different amounts of nanosized silica particles or mixtures of nanosized silica particles and micrometer-sized borosilicate glass particles are studied. The cross-link density of the rubber matrix is measured based on a double-quantum NMR spectroscopy method. Shear data show that reinforcement and dissipation G″ in the rubber plateau range depend systematically on the total surface area of the filler per unit composite. Different contributions to reinforcement due to hydrodynamic effects, “filler network”, glassy polymer layer, and “occluded rubber” are quantified based on a comparison of linear response measurements with strain sweeps performed at different temperatures. The results show a percolation threshold at silica volume fractions of about 0.15. The load-carrying capacity of the “filler network” decreases significantly with temperature. This may indicate the existence of a glassy polymer layer on the surface of the filler particles which softens several ten degrees above the bulk T_g of the rubber matrix. Two regimes are found in the dissipation above T_g which both depend systematically on the surface area of the filler system: A strongly frequency-dependent dissipation regime with power-law behavior is observed in G″(ω) at temperatures up to 70 K above the bulk T_g, and a nearly frequency-independent G″ regime dominates at higher temperatures. The molecular nature and importance of this finding for tire applications are discussed.

Confinement in nanoporous host systems with strongly interacting pore walls is shown to be a powerful approach to increase the lifetime of amorphous drugs based on changes in thermodynamics and crystallization kinetics in nano-sized systems.