The hoisting of prefabricated components (PCs) is a key step during the construction of prefabricated buildings. Aiming at the problems existing in the control of PC hoisting, an innovative hoisting management system framework based on the digital twin (DT) is established in this paper. The system framework comprehensively utilizes the building information model (BIM) and Internet of Things (IoT) to establish a digital twin model (DTm) for PC hoisting control and uses Dijkstra’s algorithm to conduct hoisting route planning according to the BIM data in the model. Meanwhile, long-range radio (LoRa) technology was used for data acquisition and transmission to monitor the movement state of the PCs in the hoisting process. By testing it in a prefabricated building project, the DT control method was conducted to realize the functions of real-time information collection, hoisting path planning and PC positioning, which proved the feasibility and effectiveness of the method. As a key technology to realize intelligent manufacturing, DT has been widely studied in academia. The DTm of the hoisting process of PCs is established in this study; it improves the level of intelligent management of prefabricated building construction and provides a new idea for intelligent building construction.

Prefabricated buildings are widely used because of their green environmental protection and high degree of industrialization. However, in construction process, there are some defects such as small wireless network coverage, high-energy consumption, inaccurate control, and backward blind hoisting methods in the hoisting process of prefabricated components (PC). Internet-of-Things (IoT) technology can be used to collect and transmit data to strengthen the management of construction sites. The purpose of this study was to establish an intelligent control method in the construction and hoisting process of PC by using IoT technology. Long Range Radio (LoRa) technology was used to conduct data terminal acquisition and wireless transmission in the construction site. The Inertial Measurement Unit (IMU), Global Positioning System (GPS), and other multi-sensor fusion was used to collect information during the hoisting process of PC, and multi-sensor information was fused by fusion location algorithm for location control. Finally, the feasibility of this method was verified by a project as a case. The results showed that the IoT technology can strengthen the management ability of PC in the hoisting process, and improve the visualization level of the hoisting process of PC. Analysis of the existing outdated PC hoisting management methods, LoRa, IMU, GPS and other sensors were used for data acquisition and transmission, the PC hoisting multi-level management and intelligent control.

Civil infrastructure O&M requires intelligent monitoring techniques and control methods to ensure safety. Unfortunately, tedious modeling efforts and the rigorous computing requirements of large-scale civil infrastructure have hindered the development of structural research. This study proposes a method for impact response prediction of prestressed steel structures driven by digital twins (DTs) and machine learning (ML). The high-fidelity DTs of a prestressed steel structure were constructed from the perspective of both a physical entity and virtual entity. A prediction of the impact response of prestressed steel structure’s key parts was established based on ML, and a structure response prediction of the parts driven by data was realized. To validate the effectiveness of the proposed prediction method, the authors carried out a case study in an experiment of a prestressed steel structure. This study provides a reference for fusion applications with DTs and ML in impact response prediction and analysis of prestressed steel structures.