Infrastructure design, construction and development experts are making frantic efforts to overcome the overbearing effects of greenhouse gas emissions resulting from the continued dependence on the utilization of conventional cement as a construction material on our planet. The amount of CO₂ emitted during cement production, transportation to construction sites, and handling during construction activities to produce concrete is alarming. The present research work is focused on proposing intelligent models for fly ash (FA)-based concrete comprising cement, fine and coarse aggregates (FAg and CAg), FA, and water as mix constituents based on environmental impact (P) considerations in an attempt to foster healthier and greener concrete production and aid the environment. FA as a construction material is discharged as a waste material from power plants in large amounts across the world. Its utilization as a supplementary cement ensures a sustainable waste management mechanism and is beneficial for the environment too; hence, this research work is a multi-objective exercise. Intelligent models are proposed for multiple concrete mixes utilizing FA as a replacement for cement to predict 28-day concrete compressive strength and life cycle assessment (LCA) for cement with FA. The data collected show that the concrete mixes with a higher amount of FA had a lesser impact on the environment, while the environmental impact was higher for those mixes with a higher amount of cement. The models which utilized the learning abilities of ANN (-BP, -GRG, and -GA), GP and EPR showed great speed and robustness with R² performance indices (SSE) of 0.986 (5.1), 0.983 (5.8), 0.974 (7.0), 0.78 (19.1), and 0.957 (10.1) for Fc, respectively, and 0.994 (2.2), 0.999 (0.8), 0.999 (1.0), 0.999 (0.8), and 1.00 (0.4) for P, respectively. Overall, this shows that ANN-BP outclassed the rest in performance in predicting Fc, while EPR outclassed the others in predicting P. Relative importance analyses conducted on the constituent materials showed that FA had relatively good importance in the concrete mixes. However, closed-form model equations are proposed to optimize the amount of FA and cement that will provide the needed strength levels without jeopardizing the health of the environment.

In recent years, the overuse and exploitation of coal resources as fuel in industry has caused many environmental problems as well as changes in the ecosystem. One way to address this issue is to recycle these materials as an alternative to aggregates in concrete. Recently, non-destructive tests have also been considered by the researchers in this field. As there is limited work on the evaluation of the compressive strength of concrete containing coal waste using non-destructive tests, the current study aims to estimate the compressive strength of concrete containing untreated coal waste aggregates using the ultrasonic pulse velocity (UPV) technique as a non-destructive testing approach. For this purpose, various concrete parameters such as the compressive strength and UPV were investigated at different ages of concrete with different volume replacements of coarse and fine aggregates with coal waste. The test results indicate that 5% volume replacement of natural aggregates with untreated coal waste improves the average compressive strength and UPV of the concrete mixes by 6 and 1.2%, respectively. However, these parameters are significantly reduced by increasing the coal waste replacement level up to 25%. Furthermore, a general exponential relationship was established between the compressive strength and the UPV associated with the entire tested concrete specimens with different volume replacement levels of coal waste at different ages. The proposed relationship demonstrates a good correlation with the experimental results.

Construction activities have been a primary cause for depleting natural resources and are associated with stern environmental impact. Developing concrete mixture designs that meet project specifications is time-consuming, costly, and requires many trial batches and destructive tests that lead to material wastage. Computational intelligence can offer an eco-friendly alternative with superior accuracy and performance. In this study, coal waste was used as a recycled additive in concrete. The flexural strength of a large number of mixture designs was evaluated to create an experimental database. A hybrid artificial neural network (ANN) coupled with response surface methodology (RSM) was trained and employed to predict the flexural strength of coal waste-treated concrete. In this process, four influential parameters including the cement content, water-to-cement ratio, volume of gravel, and coal waste replacement level were specified as independent input variables. The results show that concrete incorporating 3% recycled coal waste could be a competitive and eco-efficient alternative in construction activities while attaining a superior flexural strength of 6.7 MPa. The RSM-modified ANN achieved superior predictive accuracy with an RMSE of 0.875. Based on the experimental results and model predictions, estimating the flexural strength of concrete incorporating waste coal using the RSM-modified ANN model yielded superior accuracy and can be used in engineering practice to save the effort, cost, and material wastage associated with trial batches and destructive laboratory testing while producing mixtures with enhanced flexural strength.