High voltage direct current converters require efficient cooling of thyristors via heat sinks. Currently, infrastructures use deionised water as a means of cooling the high voltage direct current converters; however, recent research has shown that other fluids have potential to offer more efficient cooling. Phase change dispersions are a new class of heat transfer fluids that employ the latent heat of phase change, thus offering isothermal cooling during melting. For cooling applications, the temperature increase during operation is thus lowered when using phase change dispersions (compared to water) and consequently, the heat sink and thyristors surface temperatures are reduced. In this investigation, a phase change dispersion with non-conductive components, high stability, high capacity and low viscosity has been developed and tested. An experimental setup of a real size heat sink has been installed and the heat transfer behaviour of both the formulated phase change dispersion and water have been investigated and a comparison has been presented. Using water as the heat transfer fluid, the temperature increase from inlet to outlet of the heat sink was 4 K and with the formulated phase change dispersion (at the same mass flow rate and heat input) the temperature increase was 2 K. The phase change dispersion caused a 50% reduction in the heat sink surface temperature. Furthermore, the global heat transfer coefficients obtained for the phase change dispersion were found to be independent of the heating input applied, unlike the trend found for water, additionally, the global heat transfer coefficients were found to be similar to those obtained for water at the same mass flow rates and reached a maximum value of 6100 W m${}^2$ K${}^{-1}$. Despite this, the pressure drops and viscosities obtained for the phase change dispersion were higher than for water. Overall, the current investigation demonstrates the ability of using a phase change dispersion as a cooling fluid for the cooling of electronic components, which thus far is limited to using air and water cooling and cannot reach the cooling capacity achieved by phase change dispersions.

Phase change dispersions are useful for isothermal cooling applications. As a result of the phase changes that occur in PCDs, they are expected to have greater storage capacities than those of single-phase heat transfer fluids. However, for appropriate heat exchanger dimensions and geometries for use in phase change dispersions, knowledge about the convective heat transfer coefficients of phase change dispersions is necessary. A test unit for measuring the local heat transfer coefficients and Nusselt numbers of PCDs was created. The boundary condition of constant heat flux was chosen for testing, and the experimental heat transfer coefficients and Nusselt numbers for the investigated phase change dispersion were established. Different experimental parameters, such as the electrical wall heat input, Reynolds number, and mass flow rate, were varied during testing, and the results were compared to those of water tests. It was found that, due to the tendency of low-temperature increases in phase change dispersions, the driving temperature difference is greater than that of water. In addition, larger heat storage capacities were obtained for phase change dispersions than for water. Through this experimentation, it was acknowledged that future investigation into the optimised operating conditions must be performed.

Glauber’s salt is a promising phase change material for thermal energy storage due to its high latent heat capacity of 234 J/g and melting point of 34 °C, making it well-suited for low-temperature heating applications. However, its practical use has been limited by phase separation and associated loss of performance during repeated thermal cycling. This study aimed to address this limitation through a novel stabilisation approach. The material was encapsulated within an emulsion matrix designed to physically constrain the salt and inhibit separation during melting and to form a phase change dispersion. The phase change dispersion was subjected to 100 controlled heating–cooling cycles whilst monitoring the latent heat capacity and phase transition plateaus. The phase change dispersion retained its thermal properties throughout testing, showing no measurable degradation in storage capacity nor shift in phase transition temperature. These results demonstrate that this encapsulation mechanism can effectively maintain the functional performance of Glauber’s salt under repeated thermal cycling. This approach may form the basis for more durable salt hydrate-based storage media and has potential relevance for applications in building heating, waste heat recovery and renewable energy integration. By improving stability, this method helps unlock the long-term operational viability of phase change materials.

Thermal energy storage can be revolutionised by a groundbreaking stabilisation technique for Glauber’s salt, a material with great potential, yet plagued by instability. Known for its impressive latent heat capacity (234 J/g) and melting point of 34°C, Glauber’s salt is ideal for modern heating systems. However, its practical application has been stifled by severe phase separation during thermal cycling. Our innovative approach encapsulates the salt in a solid emulsion matrix, curbing decomposition and maintaining thermal properties across multiple thermal cycles (100). This breakthrough not only heralds a new era for Glauber’s salt in sustainable energy solutions but also sets precedence, extending these techniques to other salt hydrates. With this novel method, we unlock the full potential of salt hydrates, paving the way for more efficient and robust thermal energy storage systems.