For the purpose of contributing to sustainable machining, the aim was to investigate the turning of martensitic stainless steel X20Cr13 under alternative cooling and lubrication techniques. The minimum quantity lubrication technique in combination with the vortex tube cooling, as the determined optimal cooling method using the Taguchi-based entropy weighted grey relational analysis (compared to emulsion and minimum quantity lubrication technique) in previous research when turning martensitic stainless steel X20Cr13, were applied in this research in accordance with the Box–Behnken design. The aim is to investigate, when applying the optimal cooling condition (minimum quantity lubrication + vortex) with the Box–Behnken design, which parameters have a significant influence on reducing the surface roughness parameters Ra and Rz and also on the tool life (T). The cutting speed (vc = 260, 290 and 320 m/min), feed rate (f = 0.3, 0.35 and 0.4 mm/rev) and depth of cut (ap = 1, 1.5 and 2 mm) were selected as cutting parameters. An exponential model for Ra, Rz and T was obtained. According to the ANOVA results, it can be seen that only the feed rate had a significant influence on Ra and Rz. For tool life, according to the ANOVA results, it can be seen that all three parameters (cutting speed, feed rate and depth of cut) have significant influence on the tool life (T). Experimental results were compared with the results of the exponential mathematical model and presented in diagrams. A new nozzle was designed for this research to allow micro-droplets from the MQL unit and chilled compressed air from the vortex tube to be connected in one stream (single-channel system) before entering the cutting zone, thus allowing for simultaneous lubrication and cooling. For the used vortex tube system with an air flow of 708 L/min and the inlet air pressure of 0.69 MPa, a temperature drop of −29 °C can be achieved in regard to the inlet air temperature of 21 °C. Therefore, the minimum quantity lubrication technique with vortex tube cooling can be recommended for turning of martensitic stainless steel X20Cr13.
1 December 2019 in International Journal of Simulation Modelling
The development of ecological awareness followed by stringent laws on the protection of natural resources and workers direct the manufacturing industry at the development and implementation of alternative methods for cooling and/or...
17 October 2020 in Tehnicki vjesnik - Technical Gazette
Maintenance of process plants such as refinery plants requires implementation of good maintenance practices due to the presence of high complexity. With regard to the aspect of refinery plants maintenance, the most significant undertaking is the turnaround (TAR) carried out through a project task with a long duration of planning and a very short duration of realisation period, which makes it one of the most complex maintenance projects in general. Such maintenance is based on multidisciplinarity that must be implemented through a quality management system at all levels of maintenance management. This paper will define and test factors in turnaround refinery project management process, which also represent the quality factors inherent to the turnaround refinery project. Research findings point to the importance of evaluating leadership, team, policy and strategy in the turnaround refinery project management process.