To develop the hard and self-lubricating coatings applied for the industrial dry-cutting and die-casting machining tool fields, a series of MoTiAlN/MoN/Mo multilayered coatings were deposited on Si substrates under low substrate rotation by cathodic multi-arc ion plating. XRD, SEM, TEM, RBS, nanoindentation, and tribology tester were used to monitor the phase structure, morphology, component, nanohardness, and friction coefficient of the coatings. It was found that the coatings deposited at various substrate rotations comprised paramount cubic B1 structure TiAlN and Mo₂N phases. The micrographs confirmed that the mean modulation period and total physical thickness of multilayered TiAlN/Mo₂N coatings with a sharp interface fabricated at 2 revolutions per minute (rpm) were 26 nm and 1.15 μm. The mean nanohardness and friction coefficient were ca. 30 GPa and 0.4, respectively. RBS results along with the SIMNRA code allowed to estimate the total atomic concentrations and the physical thickness of individual sublayer as well as the modulation period of multilayered coatings, which demonstrated an efficiency of this approach for characterization of nano-multilayered structures.

We proposed a differential fiber-optic refractive index sensor based on coupled plasmon waveguide resonance (CPWR) in the C-band. The sensor head is a BK7 prism coated with ITO/Au/ITO/TiO₂ film. CPWR is excited on the film by the S-polarized components of an incident light. The narrow absorption peak of CPWR makes it possible to realize dual-wavelength differential intensity (DI) interrogation by using only one incident point. To implement DI interrogation, we used a DWDM component to sample the lights with central wavelengths of 1529.55 and 1561.42 nm from the lights reflected back by the sensor head. The intensities of the dual-wavelength lights varied oppositely within the measurement range of refractive index, thus, a steep slope was produced as the refractive index of the sample increased. The experimental results show that the sensitivity is 32.15/RIUs within the measurement range from 1.3584 to 1.3689 and the resolution reaches 9.3 × 10⁻⁶ RIUs. Benefiting from the single incident point scheme, the proposed sensor would be easier to calibrate in bio-chemical sensing applications. Moreover, this sensing method is expected to be applied to retro-reflecting SPR sensors with tapered fiber tip to achieve better resolution than wavelength interrogation.

We proposed an active differential intensity (DI) fiber coupled plasmon waveguide resonance (CPWR) sensor based on the mode competition effect in the C-band, aiming to enhance the sensitivity. The sensing head is a fiber probe with a sensing layer of ITO/Au/ITO/TiO₂ film, enabling the excitation of CPWR in the C-band. The narrow CPWR spectrum allows DI interrogation by tracking the intensity of light at two wavelengths. The fiber probe is inserted into a dual-wavelength fiber laser to adjust the intra-cavity loss at the two lasing wavelengths. By using the differential modulation of the reflectivity from the refractive index variations, the mode competition effect is triggered. The powers at two lasing wavelengths change oppositely, enlarging the power difference and then resulting in enhanced sensitivity. The average sensitivity is up to 5702 dB/RIUs, which is 10 times higher than that of conventional DI interrogation. The sensitivity enhancement mechanism based on the mode competition effect provides a new technical approach for enhancing the sensitivity of DI SPR sensors.