In order to study the vibration mechanism of a marine centrifugal pump unit and explore the contribution of vibration caused by different vibration excitation sources, a marine centrifugal pump with a specific speed of 66.7 was used for research. A numerical calculation model of the flow field and electromagnetic field of the pump unit was established to analyze the frequency spectrum characteristics and contribution of pump unit vibration caused by different excitation sources. Using the modal superposition method, the vibration characteristics of the pump unit caused by fluid excitation and electromagnetic excitation were analyzed. The results show that the main frequency of pump unit vibration caused by fluid excitation was at the 1× blade passing frequency. The main frequency of pump unit vibration caused by electromagnetic excitation was at the 2× utility frequency. The contribution of different excitation sources to the vibration of marine centrifugal pump unit was in the following order: fluid excitation on the inner surface of the pump electromagnetic excitation fluid excitation in the impeller.
The marine vertical centrifugal pump is an important piece of auxiliary equipment for ships. Due to the complex operating conditions of marine equipment and the frequent swaying of the hull, typical pump failures such as rotor misalignment, rotor unbalance and mechanical loosening occur frequently, which seriously affect the service life of the marine vertical centrifugal pump. Based on multi-domain characteristic parameters, a fault identification method combining weighted kernel principal component analysis (WKPCA) and particle swarm optimization support vector machine (PSO-SVM) is proposed in this paper. It can effectively solve the problem of multi-fault classification of the centrifugal pump and provide reference for efficient maintenance of equipment. Firstly, a vertical centrifugal pump test bench is set up to simulate typical faults. The collected original fault data are denoised by Kalman filtering. Then, a multi-domain feature set composed of 20 feature parameters was constructed. However, due to high dimension, data redundancy and calculation time were increased. After dimensionality reduction, a fault feature set with 9 feature indexes was established by combining with the WKPCA method. Finally, the PSO-SVM model is used to realize multi-fault identification, and the recognition results of the traditional support vector machine and the genetic algorithm support vector machine (GA-SVM) are compared to verify the diagnosis results and classification performance of PSO-SVM. The results show that the accuracy of WKPCA and PSO-SVM fault recognition methods based on multi-domain characteristic parameters is 1, and it has good convergence.