Incorporating nanofillers into elastomers leads to composites with an enormous potential regarding their properties. Unfortunately, nanofillers tend to form agglomerates inhibiting adequate filler dispersion. Therefore, different carbon nanotube (CNT) pretreatment methods were analyzed in this study to enhance the filler dispersion in polydimethylsiloxane (PDMS)/CNT-composites. By pre-dispersing CNTs in solvents an increase in electrical conductivity could be observed within the sequence of tetrahydrofuran (THF) > acetone > chloroform. Optimization of the pre-dispersion step results in an AC conductivity of 3.2 × 10⁻⁴ S/cm at 1 Hz and 0.5 wt.% of CNTs and the electrical percolation threshold is decreased to 0.1 wt.% of CNTs. Optimum parameters imply the use of an ultrasonic finger for 60 min in THF. However, solvent residues cause a softening effect deteriorating the mechanical performance of these composites. Concerning the pretreatment of CNTs by physical functionalization, the use of surfactants (sodium dodecylbenzenesulfonate (SDBS) and polyoxyethylene lauryl ether (“Brij35”)) leads to no improvement, neither in electrical conductivity nor in mechanical properties. Chemical functionalization enhances the compatibility of PDMS and CNT but damages the carbon nanotubes due to the oxidation process so that the improvement in conductivity and reinforcement is superimposed by the CNT damage even for mild oxidation conditions.

Two-dimensional hexagonal boron nitride (hBN) has attracted tremendous attention over the last few years, thanks to its stable structure and its outstanding properties, such as mechanical strength, thermal conductivity, electrical insulation, and lubricant behavior. This work demonstrates that hBN can also improve the rheological and mechanical properties of elastomer composites when used to partially replace silica. In this work, commercially available pristine hBN (hBN-p) was exfoliated and ball-mill treated in air for different durations (2.5, 5, and 10 h milling). Functionalization occurred with the -NH and -OH groups (hBN-OH). The functional groups were detected using Fourier-Transform Infrared pectroscopy (FT-IR) and were estimated to be up to about 7% through thermogravimetric analysis. The presence of an increased amount of oxygen in hBN-OH was confirmed using Scanning Electron Microscopy coupled with Energy-Dispersive X-ray Spectroscopy. (SEM-EDS). The number of stacked layers, estimated using WAXD analysis, decreased to 8–9 in hBN-OH (10 h milling) from about 130 in hBN-p. High-resolution transmission electron microscopy (HR-TEM) and SEM-EDS revealed the increase in disorder in hBN-OH. hBN-p and hBN-OH were used to partially replace silica by 15% and 30%, respectively, by volume, in elastomer composites based on poly(styrene-co-butadiene) from solution anionic polymerization (S-SBR) and poly(1,4-cis-isoprene) from Hevea Brasiliensis (natural rubber, NR) as the elastomers (volume (mm³) of composites released by the instrument). The use of both hBNs in substitution of 30% of silica led to a lower Payne effect, a higher dynamic rigidity, and an increase in E′ of up to about 15% at 70 °C, with similar/lower hysteresis. Indeed, the composites with hBN-OH revealed a better balance of tan delta (higher at low temperatures and lower at high temperatures) and better ultimate properties. The functional groups reasonably promote the interaction of hBN with silica and with the silica’s coupling agent, sulfur-based silane, and thus promoted the interaction with the elastomer chains. The volume of the composite, measured using a high-pressure capillary viscometer, increased by about 500% and 400% after one week of storage in the presence of hBN-p and hBN-OH. Hence, both hBNs improved the processability and the shelf life of the composites. Composites obtained using hBN-OH had even filler dispersion without the detachments of the filler from the elastomer matrix, as shown through TEM micrographs. These results pave the way for substantial improvements in the important properties of silica-based composites for tire compounds, used to reduce rolling resistance and thus the improve environmental impacts.

The wetting of rough polymer surfaces is of great importance for many technical applications. In this paper, we demonstrate the relationship between the mean roughness values and the fractal dimension of rough and self-affine PTFE surfaces. We have used white light interferometry measurements to obtain information about the complex topography of the technical surfaces having different height distributions. Two different methods for the calculation of the fractal dimension were used: The height difference correlation function (HDC) and the cube counting method. It was demonstrated that the mean roughness value (R_a) correlates better with the fractal dimension D_f determined by the cube counting method than with the D_f values obtained from HDC calculations. However, the HDC values show a stronger dependency by changing the surface roughness. The advancing and receding contact angles as well as the contact angle hysteresis of PTFE samples of different roughness were studied by the modified Wilhelmy balance technique using deionized water as a liquid. The modified Wilhelmy balance technique enables the possibility for future analysis of very rough PTFE surfaces which are difficult to investigate with the sessile drop method.

Nanofillers of type few layer graphene (FLG) characterized with “low” surface area (<40 m²/g) were studied as reinforcing agents in poly (1,4-cis-isoprene) (IR matrix), and their roles in enhancing mechanical properties of rubber nanocomposites were demonstrated. The adsorption isotherms show that FLG surface areas were 13.8 m²/g for SFG6, 23.8 m²/g for KS4, and 39.5 m²/g for EXG 9840. All FLG had remarkable in-plane crystallinity and were characterized by a lower number of layers stacked (45–48) in the crystalline domain. Rheometric curves were studied to estimate the scorch time (t′₀₅) and curing time (t′₉₀). Tensile and dynamic–mechanical analyses show that FLG forms filler networks at low filler content. Tensile properties show that EXG 9840/IR has a lower reinforcing factor and elongation at break than KS4 FLG nanofiller. A series of experiments shows the dependency surface area of FLG in enhancing mechanical properties of nanocomposites. The work suggests that lower surface area should be selected in order to have lower dissipation of energy and efficient filler networking.