Electrospun fibers often have beads as byproducts. Bead formation can be substantially minimized by the introduction of additives, such as ionic salts or surfactants, to the electrospinning polymeric solution. Polyetherimide (PEI) fibers were fabricated using electrospinning. Four different additives, Lithium Chloride (LiCl), Sodium Chloride (NaCl), Triton X-100 and Hexadecyltrimethylammonium Bromide (HTAB) were utilized to alter the polymer solution electrical conductivity and surface tensions. The effects of solution conductivity and surface tension on the electrospinning and the thermal, mechanical stability of the polymeric fibers were investigated. Morphology, thermal properties, permeability and mechanical strength of the fiber mats were investigated using Scanning Electron Microscopy (SEM), Thermogravimetric Analysis (TGA), Frazier Permeability Test, and Tensile tester respectively. The addition of 1.5wt.% HTAB was found to be the optimum concentration to produce PEI fibers without beads. The addition of HTAB produced fiber mats with higher air permeability, higher thermal stability and higher mechanical strength in comparison to the other additives. Finally, a filtration test was conducted on a simple custom model to compare the performance of beaded and non-beaded PEI fiber mats. The non-beaded PEI fiber mat performed better in terms of both separation efficiency (%E) and differential pressure drop (ΔP) separating water droplets from diesel fuel.

Cyclohexanone is an important industrial intermediate in the synthesis of materials such as nylons, but preparing it efficiently through one-step hydrogenation of phenol is hindered by over-reduction to cyclohexanol. Using an efficient catalyst can enhance the selectivity of cyclohexanone at high phenol conversion. In this study, catalysts comprised of palladium nanoparticles supported on electrospun PVDF-HFP (polyvinylidene fluoride-co-hexafluoropropylene) nanofibers were prepared using the electrospinning technique. The catalysts were characterized using thermogravimetric analyzer (TGA), scanning electron microscopy (SEM), transmission electron microscope (TEM), and drop shape analyzer (DSA). The prepared catalysts were used to hydrogenate phenol into cyclohexanone in a batch reactor. The Pd/PVDF-HFP catalyst showed a very high product selectivity and high phenol conversion. The conversion of phenol achieved was 98% with 97% cyclohexanone selectivity in 7 h using 15 wt% of palladium (0.0021 moles) relative to phenol (0.0159 moles). The turnover number (TON) and turnover frequency (TOF) values calculated were 7.38 and 1.05 h⁻¹, respectively. This paper presents original research in heterogeneous catalysis using novel electrospun nanofibers. Multiphase hydrogenation of phenol to cyclohexanone over electrospun Pd/PVDF-HFP catalyst has not been reported by any researcher in the literature. This work will also provide a research window for the application of electrospun polymeric nanofibers in multiphase reactions.