Ohmic pulse-heating with sub-microsecond time resolution is used to obtain thermophysical properties for aluminum in the liquid phase. Measurement of current through the sample, voltage drop across the sample, surface radiation, and volume expansion allow the calculation of specific heat capacity and the temperature dependencies of electrical resistivity, enthalpy, and density of the sample at melting and in the liquid phase. Thermal conductivity and thermal diffusivity as a function of temperature are estimated from resistivity data using the Wiedemann–Franz law. Data for liquid aluminum obtained by pulse-heating are quite rare because of the low melting temperature of aluminum with 933.47 K (660.32 °C), as the fast operating pyrometers used for the pulse-heating technique with rise times of about 100 ns generally might not be able to resolve the melting plateau of aluminum because they are not sensitive enough for such low temperature ranges. To overcome this obstacle, we constructed a new, fast pyrometer sensitive in this temperature region. Electromagnetic levitation, as the second experimental approach used, delivers data for surface tension (this quantity is not available by means of the pulse-heating technique) and for density of aluminum as a function of temperature. Data obtained will be extensively compared to existing literature data.

The quality and characteristics of a powder in powder bed fusion processes play a vital role in the quality of additively manufactured components. Its characteristics may influence the process in various ways. This paper presents an investigation highlighting the influence of powder deterioration on the stability of a molten pool in a laser beam powder bed fusion (LB-PBF, selective laser melting) process and its consequences to the physical properties of the alloy, porosity of 3D-printed components and their mechanical properties. The intention in this was to understand powder reuse as a factor playing a role in the formation of porosity in 3D-printed components. Ti6Al4V (15 μm–45 μm) was used as a base material in the form of a fresh powder and a degraded one (reused 12 times). Alloy degradation is described by possible changes in the shape of particles, particle size distribution, chemical composition, surface tension, density and viscosity of the melt. An approach of 3D printing singular lines was applied in order to study the behavior of a molten pool at varying powder bed depths. Single-track cross-sections (STCSs) were described with shape parameters and compared. Furthermore, the influence of the molten pool stability on the final density and mechanical properties of a material was discussed. Electromagnetic levitation (EML) was used to measure surface tension and the density of the melt using pieces of printed samples. It was found that the powder degradation influences the mechanical properties of a printed material by destabilizing the pool of molten metal during printing operation by facilitating the axial flow on the melt along the melt track axis. Additionally, the observed axial flow was found to facilitate a localized lack of fusion between concurrent layers. It was also found that the surface tension and density of the melt are only impacted marginally or not at all by increased oxygen content, yet a difference in the temperature dependence of the surface tension was observed.

Nickel is an important component in many alloys, so reliable surface tension data in the liquid phase are essential for simulation processes in the metal industry. First results for surface tension of liquid nickel from our working group by Aziz et al. [1], which led to the first publication on the topic of our Electromagnetic Levitation (EML) setup, delivered unusual high values compared to the literature, which itself covers a wide range. To find the reason for this behaviour the aim of this work was to investigate the surface tension of nickel samples from different suppliers at similar purity grades by the Oscillating Drop (OD) technique using the EML setup of the Thermophysics and Metalphysics Group at Graz University of Technology. Since no significant deviations between samples from different suppliers have been found, an extensive literature research according to various experimental and evaluation parameters has been performed. In the course of this investigation, the earlier obtained experimental data of Aziz et al. were re-evaluated. Due to gained awareness in evaluating the translational frequency in vertical direction, the mystery of these elevated surface tension results could be solved, so that in the end the originally obtained results of Aziz have been drastically decreased through re-evaluation.

Zusammenfassung: Für das Eisen-Nickel-Legierungssystem wird die Oberflächenspannung in Abhängigkeit der Temperatur in der flüssigen Phase untersucht. Hierfür kommt an der Technischen Universität Graz (TU Graz) die Methode des oszillierenden Tropfens (engl.: oscillating drop, OD) in Kombination mit einer elektromagnetischen Levitations-Apparatur zum Einsatz. Die elektromagnetische Levitation (EML) stellt eine elegante experimentelle Methode dar, um die Oberflächenspannung und Dichte von Reinmetallen und Legierungen zu untersuchen, da sie den Anforderungen einer kontaktfreien, behältnislosen Messmethode genügt. Mittels Hochgeschwindigkeitskameras und Software zur Kantenerkennung wird das Volumen sowie ein Frequenzspektrum der Oberflächenoszillationen der Probe ermittelt. Aus den Oszillationsfrequenzen kann schließlich die Oberflächenspannung berechnet werden. Essentiell für dieses Experiment ist die Temperaturmessung, die ebenfalls kontaktlos mittels Einwellenlängen-Pyrometer durchgeführt wird, wobei eine Kalibration des Emissionsgrades bei einer Referenztemperatur, z. B. am Schmelz- oder Erstarrungsplateau erfolgt. Zusätzlich wird seit kurzem ein Zweiwellenlängen-Pyrometer im Quotientenmodus genutzt, um die Resultate der Temperaturmessung zu überprüfen. Diese Arbeit enthält aktuelle experimentelle Messergebnisse mit einer Unsicherheitsangabe nach GUM. Die ermittelten Messdaten werden, sofern verfügbar, mit bereits existierenden experimentellen Daten aus der Literatur verglichen.

W360 is a hot work tool steel produced by voestalpine BÖHLER Edelstahl GmbH & Co KG, a special steel producer located in Styria, Austria. Surface tension and density of liquid W360 were studied as a function of temperature in a non-contact, containerless fashion using the oscillating drop method inside an electromagnetic levitation setup. For both, surface tension and density, a linear model was adapted to present the temperature dependence of these measures, including values for the uncertainties of the fit parameters found. The data obtained are compared to pure iron (with 91 wt% the main component of W360), showing an overlap for the liquid density while there is a significant difference in surface tension (− 5.8 % at the melting temperature of pure iron of 1811 K).