Wings of modern aircraft have to be designed to give optimal response with respect to loads, comfort and performance. An essential part of the wing development is thus a design process which can take all these aspects into consideration. In the “Adaptive Wing” work package of the CleanSky “Smart Fixed Wing Aircraft” project, a multi-fidelity wing design method using aeroelastic tailoring has been developed. In the article, the process is presented in detail. The approach is based on a parametric wing design approach. Both beam models and shell models are derived and optimized in separate optimization environments. Investigations of the use of unbalanced laminates in aeroelastic tailoring are presented, employing the optimization of lamination parameters. The applications are demonstrated on two aircraft configurations, a long range and a short range transport aircraft. Further developments presented in the article include the introduction of CFD-based aerodynamics in the tailoring process, and a process extension to assess the influence of aeroelastic tailoring on fatigue.

Tiltrotor aircraft are equipped with large rotors, usually driven by heavy engines in nacelles located at the tip of the wings. This combination of large rotors and high masses on wings which form a relatively elastic support makes whirl flutter a critical phenomenon for the design of the aircraft and its performance. In this article, a multibody-based simulation model of a tiltrotor wind tunnel model is presented, combining a mixed finite element/multibody representation of the support, a detailed kinematic model of the rotor hub and a strip-wise definition of air loads on the blades. Investigations on the effect of parameter changes and non-linearities on the calculation of the aeroelastic stability boundary are executed. The selected operational points are taken from wind tunnel experiments performed by a consortium of partners in the course of the European ADYN project. The regarded wind tunnel model is a half model of a tiltrotor wing, simplified for the use in whirl flutter investigations. The rotor is four-bladed; the rotor hub is of a gimbal type. Structural dynamics properties of the model are known from detailed experimental investigations. Numerical analyses of the dynamic behaviour of the model are performed in the frequency and in the time domain. Results show considerable differences for linear and non-linear models. This paper describes the simulation approach, the model setup and the comparison of the data with selected experimental results.

In recent years, load alleviation technologies have been more widely used in transport aircraft. For aircraft already in service, load alleviation can contribute in extending the fatigue life, or enable small configurational changes. If load alleviation is considered in the aircraft design process, the structural mass of the aircraft can be reduced. This paper investigates various maneuver and gust load alleviation algorithms as well as potential future technologies regarding flight operation, turbulence forecast and material science, and it evaluates the mass reduction that can be achieved. In doing so, a long-range transport aircraft was taken as the reference, and the considered load case conditions were 1-cos gusts, maneuvers and quasi-steady landing. Based upon the loads, the composite structure of the lifting surfaces was optimized, while the secondary masses as well as the wing planform were kept unchanged. With all technologies implemented, a reduction of the wing box mass by 26.5% or 4.4% of the operating empty mass could be achieved.

Folding wingtips address the challenges posed by high-aspect-ratio wings, such as airport conformity and increased wing root bending moment. Actuated adaptive wingtips extend the functionalities of folding wingtips by using a stiffness-adaptive aeroelastic hinge that is actively adjustable in flight. The objective of this paper is the aeroelastic analysis of a wing equipped with an adaptive-stiffness hinge. While the structural design of the wingtip actuator based on pressure-actuated cellular structures (PACS) was developed in a previous study, in this study the authors verify the concept of actuated adaptive wingtips through aeroelastic analysis. This study shows that the investigated PACS actuator, structurally designed from glass-fiber-reinforced plastic, is capable of bearing the loads acting on the wingtips of a Cessna Citation X. The adaptive-stiffness hinge, positioned between 86.7 and 91.2% of the semispan, reduces the wing root bending moment by up to 7.8% in a 2.5[ ] maneuver load case, while keeping the wing straight in cruise. A further increase in load alleviation potential can be achieved in the future by extending the actuator’s operating envelope and thus increasing its load-bearing capacity. The functional verification of the actuated adaptive wingtip concept by means of aeroelastic analysis forms the basis for the manufacturing and testing of a functional prototype.