This paper is an outcome of an international collaborative research initiative. Researchers from 24 institutions across 12 countries were invited to discuss the state-of-the-art in railway train air brake modelling with an emphasis on freight trains. Discussed models are classified as empirical, fluid dynamics and fluid-empirical dynamics models. Empirical models are widely used, and advanced versions have been used for train dynamics simulations. Fluid dynamics models are better models to study brake system behaviour but are more complex and slower in computation. Fluid-empirical dynamics models combine fluid dynamics brake pipe models and empirical brake valve models. They are a balance of model fidelity and computational speeds. Depending on research objectives, detailed models of brake rigging, friction blocks and wheel-rail adhesion are also available. To spark new ideas and more research in this field, the challenges and research gaps in air brake modelling are discussed.

The rail–wheel interaction in a rail vehicle running at high speed results in large amplitude vibration of carbody that deteriorates the ride comfort of travellers. The role of suspension system is crucial to provide an acceptable level of ride performance. In this context, an existing rail vehicle is modelled in vertical, pitch and roll motions of carbody and bogies. Additionally, nonlinear stiffness and damping parameters of passive suspension system are defined based on experimental data. In the secondary vertical suspension system, a magneto-rheological (MR) damper is included to improve the ride quality and comfort. The parameters of MR damper depend on the current, amplitude and frequency of excitations. At different running speeds, three semi-active suspension strategies with MR damper are analysed for periodic track irregularity and the resulting performance indices are juxtaposed with the nonlinear passive suspension system. The disturbance rejection and force tracking damper controller algorithms are applied to control the desired force of MR damper. This study reveals that the vertical vibrations of a vehicle can be reduced significantly by using the proposed semi-active suspension strategies. Moreover, it naturally results in improved ride quality and passenger’s comfort in comparison to the existing passive system.

In this article, an existing railway vehicle is modelled as a full-scale nine-degree-of-freedom system considering lateral, yaw and roll motions of the car body and the front and rear bogies. Moreover, nonlinear stiffness and damping functions of passive suspension systems are extracted from experimental data. In order to improve the ride quality of the rail vehicle, a magnetorheological damper is integrated into the secondary lateral suspension system. Parameters of the magnetorheological damper depend on current, amplitude and frequency of excitations. Tracks with five different types of irregularity are considered for train speeds of 160 and 200 km/h. The track input is given to the multibody system in VI-Rail software and the wheel response is generated. The wheel motions are input to the mathematical model represented in MATLAB/Simulink. Four types of analyses are performed with (1) conventional passive lateral damper, (2) semi-active low, (3) semi-active high and (4) semi-active controlled MR lateral damper in the secondary suspension. Disturbance rejection and force-tracking damper controller algorithms were applied to control the desired force to reduce the lateral vibration. The results clearly imply that the proposed semi-active suspension system improves the vibration attenuation and ride quality of the vehicle.

In a railway vehicle, vibrations are generated due to the interaction between wheel and track. To evaluate the effect of vibrations on the ride quality and comfort of a passenger vehicle, the Sperling's ride index method is frequently adopted. This paper focuses on the feasibility of improving the ride quality and comfort of railway vehicles using semiactive secondary suspension based on magnetorheological fluid dampers. Equations of vertical, pitch and roll motions of car body and bogies are developed for an existing rail vehicle. Moreover, nonlinear stiffness and damping functions of passive suspension system are extracted from experimental data. In view of improvement in the ride quality and comfort of the rail vehicle, a magnetorheological damper is integrated in the secondary vertical suspension system. Parameters of the magnetorheological damper depend on current, amplitude and frequency of excitations. Three semi-active suspension strategies with magnetorheological damper are analysed at different running speeds and for periodic track irregularity. The performance indices calculated at different semi-active strategies are juxtaposed with the nonlinear passive suspension system. Simulation results establish that magnetorheological damper strategies in the secondary suspension system of railway vehicles reduce the vertical vibrations to a great extent compared to the existing passive system. Moreover, they lead to improved ride quality and passenger comfort.