Heavy-oil resources represent a large percentage of global oil and gas reserves, however, owing to the high viscosity, enhanced oil recovery (EOR) techniques are critical issues for extracting this type of crude oil from the reservoir. According to the survey data in Oil & Gas Journal, thermal methods are the most widely utilized in EOR projects in heavy oil fields in the US and Canada, and there are not many successful chemical flooding projects for heavy oil reported elsewhere in the world. However, thermal methods such as steam injection might be restricted in cases of thin formations, overlying permafrost, or reservoir depths over 4500 ft, for which chemical flooding becomes a better option for recovering crude oil. Moreover, owing to the considerable fluctuations in the oil price, chemical injection plans should be employed consistently in terms of either technical or economic viewpoints. The numerical studies in this work aim to clarify the predominant chemical injection schemes among the various combinations of chemical agents involving alkali (A), surfactant (S) and polymer (P) for specific heavy-oil reservoir conditions. The feasibilities of all potential injection sequences are evaluated in the pre-evaluation stage in order to select the most efficient injection scheme according to the variation in the oil price which is based on practical market values. Finally, optimization procedures in the post-evaluation stage are carried out for the most economic injection plan by an effective mathematic tool with the purpose of gaining highest Net Present Value (NPV) of the project. In technical terms, the numerical studies confirm the predominant performances of sequences in which alkali-surfactant-polymer (ASP) solution is injected after the first preflushing water whereby the recovery factor can be higher than 47%. In particular, the oil production performances are improved by injecting a buffering viscous fluid right after the first chemical slug rather than using a water slug in between. The results of the pre-evaluation show that two sequences of the ASP group have the highest NPV corresponding to the dissimilar applied oil prices. In the post-evaluation, the successful use of response surface methodology (RSM) in the estimation and optimization procedures with coefficients of determination R² greater than 0.97 shows that the project can possibly gain 4.47 $MM at a mean oil price of 46.5 $/bbl with the field scale of a quarter five-spot pattern. Further, with the novel assumption of normal distribution for the oil price variation, the chemical flooding sequence of concurrent alkali-surfactant-polymer injection with a buffering polymer solution is evaluated as the most feasible scheme owing to the achievement of the highest NPV at the highly possible oil price of 40–55 $/bbl compared to the other scheme.

Many previous contributions to methods of forecasting the performance of polymer flooding using artificial neural networks (ANNs) have been made by numerous researchers previously. In most of those forecasting cases, only a single polymer slug was employed to meet the objective of the study. The intent of this manuscript is to propose an efficient recovery factor prediction tool at different injection stages of two polymer slugs during polymer flooding using an ANN. In this regard, a back-propagation algorithm was coupled with six input parameters to predict three output parameters via a hidden layer composed of 10 neurons. Evaluation of the ANN model performance was made with multiple linear regression. With an acceptable correlation coefficient, the proposed ANN tool was able to predict the recovery factor with errors of <1%. In addition, to understand the influence of each parameter on the output parameters, a sensitivity analysis was applied to the input parameters. The results showed less impact from the second polymer concentration, owing to changes in permeability after the injection of the first polymer slug.

Chemical flooding has been widely utilized to recover a large portion of the oil remaining in light and viscous oil reservoirs after the primary and secondary production processes. As core-flood tests and reservoir simulations take time to accurately estimate the recovery performances as well as analyzing the feasibility of an injection project, it is necessary to find a powerful tool to quickly predict the results with a level of acceptable accuracy. An approach involving the use of an artificial neural network to generate a representative model for estimating the alkali-surfactant-polymer flooding performance and evaluating the economic feasibility of viscous oil reservoirs from simulation is proposed in this study. A typical chemical flooding project was referenced for this numerical study. A number of simulations have been made for training on the basis of a base case from the design of 13 parameters. After training, the network scheme generated from a ratio data set of 50%-20%-30% corresponding to the number of samples used for training-validation-testing was selected for estimation with the total coefficient of determination of 0.986 and a root mean square error of 1.63%. In terms of model application, the chemical concentration and injection strategy were optimized to maximize the net present value (NPV) of the project at a specific oil price from the just created ANN model. To evaluate the feasibility of the project comprehensively in terms of market variations, a range of oil prices from 30 $/bbl to 60 $/bbl referenced from a real market situation was considered in conjunction with its probability following a statistical distribution on the NPV computation. Feasibility analysis of the optimal chemical injection scheme revealed a variation of profit from 0.42 $MM to 1.0 $MM, corresponding to the changes in oil price. In particular, at the highest possible oil prices, the project can earn approximately 0.61 $MM to 0.87 $MM for a quarter five-spot scale. Basically, the ANN model generated by this work can be flexibly applied in different economic conditions and extended to a larger reservoir scale for similar chemical flooding projects that demand a quick prediction rather than a simulation process.