Green natural rubber (NR) composites reinforced with black rice husk ash (BRHA)/white rice husk ash (WRHA), using alginate as a thickening and dispersing agent and crosslinking by CaCl₂, was developed to improve mechanical, chemical and dielectric properties of NR-based films by using a latex aqueous microdispersion process. A maximum of 100 per hundred rubbers (phr) of rice husk ashes (RHAs) could be integrated in NR matrix without phase separation. Mechanical properties of the composite films were considerably enhanced, compared to the neat NR film. The composite films reinforced with WRHA demonstrated relatively better mechanical properties than those reinforced with BRHA, whereas the composites filled with BRHA demonstrated higher elongation at break. The crosslinking by CaCl₂ improved the film tensile strength but lowered the film elasticity. The reinforcement strongly improved chemical resistance of the composite films in toluene. The films are biodegradable in soil, with weight loss of 7.6–18.3% of the initial dry weight after 3 months. Dielectric constant and dielectric loss factors of the composite films were enhanced with RHAs loading. According to the obtained properties, the composites offer potential for further development as stretchable conductive substrate or semiconducting polymer films for electronic applications.

In this paper, green composite films comprising natural rubber (NR), cellulose (CE), and chitosan (CS) were successfully fabricated through a simple, facile, cost-effective method in order to improve mechanical, chemical, and antimicrobial properties of NR composite films. Chitosan with a low molecular weight of 30,000–50,000 g/mol (CS-L) and a medium molecular weight of 300,000–500,000 g/mol (CS-M) was used for the fabrication. The composite films were prepared via a latex aqueous microdispersion method with different weight ratios of NR:CE:CS-L/CS-M. Fourier transform infrared spectroscopy (FTIR) results demonstrated strong interactions of hydrogen bonds between CE and CS-L/CS-M in the composite films. The tensile strength and the modulus of the composite films in dried form were found to significantly increase with the reinforcement of CE and CS-L/CS-M. The maximum tensile strength (13.8 MPa) and Young’s modulus (12.7 MPa) were obtained from the composite films reinforced with CE at 10 wt.% and CS-L at 10 wt.%. The high elongation of 500–526% was obtained from the composite films reinforced with CE at 10 wt.% and CS (CS-L or CS-M) at 5.0 wt.%. The modification could also significantly promote antimicrobial activities and chemical resistance against non-polar solvents in the composite films. The NR composite films have potential uses as flexible films for sustainable green packaging.