Continuous mining is one of the development goals for metal mines, and the application of coal mining equipment represented by shearers provides a reference for continuous mining. However, rock in metal mines is generally harder than coal, making cutting difficult. Improving the surrounding rock conditions is an important way to improve the applicability of the drum for hard rock cutting. Therefore, this article explores the correlation between drum-cutting performance and surrounding rock boundary conditions, aiming to obtain surrounding rock boundary conditions that can help improve drum-cutting performance. To achieve the goal, a model of a shearer drum and hard rock is established using finite element software. With the model, hard rock cutting was simulated and the stress distribution on rock mass, deformation of rock mass, and drum cutting force during the cutting process under different confining pressures were analyzed. Relations between drum cutting force and confining pressure on rock mass were obtained. Then, drum cutting force under different free surfaces of rock mass are studied and the positions of free surface on rock mass that help to reduce the drum cutting force were summarized. According to the research, when the rock mass is under uniaxial compression, drum cutting force increases with the confining pressure on the rock mass; In addition, the free surfaces on the rock mass are proved to be helpful to reduce the drum cutting force. The research content lays the foundation for the boundary conditions required to reduce drum-cutting force in metal mining.

As the main component of thin coal seam shearers, the drum bears the functions of loading and cutting, and its performance has become an important factor restricting mining efficiency and production safety. In response to the problem of low efficiency in installing thin coal seam shearers, this paper uses the Discrete Element Method (DEM) to study the effects of loading methods, helical angle of drum, drum rotation speed, and particle water content on coal loading rate. Research has found that the coal loading performance of the ejection loading method is much higher than that of the pushing loading method. As the helical angle increases, the average loading rate increases. As the rotation speed increases, the loading rate of wet coal particles gradually decreases. During production and thin coal seam mining, special attentions should be paid to the control of helical angle of drum and drum rotation speed. This study has guiding importance for improving the efficiency of thin coal seam mining.

Bauxite shearers frequently face challenges such as difficult drum traction, significant load fluctuations, and a short lifespan of conical picks during operation, all of which adversely affect equipment stability. To improve the reliability of the bauxite shearers, rock fragmentation tests were conducted using a servo press and a cutting test equipment. The finite element method is employed to simulate the working process of the drum in order to determine the forces acting on both the total drum and each individual conical pick. Additionally, a method aimed at reducing the force on the drum is proposed and simulated. The research results indicate that the traction resistance of the drum can be reduced and the stability of equipment operation can be increased by appropriately increasing the cutting distance of the vane conical picks, adopting a sequential conical picks arrangement method, and retracting the end plate conical picks.

High-carbon martensitic steels for bearing components are conventionally low-temperature tempered for stress relief, yet the influence of tempering temperature on compressive and fatigue wear resistance remains unclear, directly affecting the service life of bearing races and rollers. In this study, a high-carbon martensitic steel was tempered at 170 °C, 200 °C, and 230 °C. The microstructural evolution, compressive properties, and contact fatigue wear resistance were systematically investigated, along with the corresponding strengthening and wear mechanisms. After spheroidizing annealing and quenching, the microstructure consists of high-carbon martensite and retained austenite, with a high density of dislocations and fine twins. Tempering decomposes retained austenite into tempered martensite and promotes fine carbide precipitation, processes that become more pronounced at higher temperatures. Consequently, hardness decreases from 810 HV in the as-quenched state to 690 HV after 230 °C tempering, while compressive failure strain increases from 10.5% to 24.1%. More importantly, under cyclic contact stress, the 230 °C-tempered specimen exhibits approximately 33% lower wear mass loss than the 170 °C-tempered counterpart, despite its lower hardness. This unexpected improvement is attributed to the formation of a distinct plastic deformation zone in the near-surface region, which absorbs greater strain energy and delays fatigue spallation. The well-tempered martensitic matrix accommodates more long-range dislocation slip, enabling a transition from fatigue spallation to a more ductile failure mode. These findings provide new insights into the role of low-temperature tempering in balancing strength, ductility, and wear resistance, and offer practical guidance for optimizing heat treatment protocols to enhance the contact fatigue performance of bearing steels.