State-of-the-art Predictive Maintenance (PM) of Electrical Machines (EMs) focuses on employing Artificial Intelligence (AI) methods with well-established measurement and processing techniques while exploring new combinations, to further establish itself a profitable venture in industry. The latest trend in industrial manufacturing and monitoring is the Digital Twin (DT) which is just now being defined and explored, showing promising results in facilitating the realization of the Industry 4.0 concept. While PM efforts closely resemble suggested DT methodologies and would greatly benefit from improved data handling and availability, a lack of combination regarding the two concepts is detected in literature. In addition, the next-generation-Digital-Twin (nexDT) definition is yet ambiguous. Existing DT reviews discuss broader definitions and include citations often irrelevant to PM. This work aims to redefine the nexDT concept by reviewing latest descriptions in broader literature while establishing a specialized denotation for EM manufacturing, PM, and control, encapsulating most of the relevant work in the process, and providing a new definition specifically catered to PM, serving as a foundation for future endeavors. A brief review of both DT research and PM state-of-the-art spanning the last five years is presented, followed by the conjunction of core concepts into a definitive description. Finally, surmised benefits and future work prospects are reported, especially focused on enabling PM state-of-the-art in AI techniques.
Electric vehicles (EVs) are pivotal in addressing the escalating environmental crisis. While EV drivetrains excel compared to those of vehicles with internal combustion engines (ICEs), their energy storage systems are hampered by limited range, lifespan, and lengthy charging times. Hybrid energy storage systems (HESSs) present a viable current solution to these issues. This review thoroughly explores the state of the art in the emerging field of multisource EVs that utilize HESSs, incorporating any combination of batteries (BTs), supercapacitors (SCs), flywheels (FWs), fuel cells (FCs), and/or transmotors. In addition, the paper systematically categorizes and evaluates different hybrid configurations, detailing potential topologies and their respective advantages and limitations. Moreover, the paper examines diverse control algorithms used to manage these complex systems, focusing on their effectiveness and operational efficiency. By identifying current research gaps and technological challenges, this study aims to delineate future research directions that could enhance the deployment and optimization of multisource EVs, thereby addressing critical challenges such as energy density, system reliability, and cost-effectiveness.
Switched Reluctance Machines (SRMs) are gaining increasing traction within the industrial sector, primarily due to their inherently simple and robust structure. Nevertheless, SRMs are characterized by two major drawbacks—high torque ripple and strong radial forces—both of which render them less suitable for applications requiring smooth operation, such as Electric Vehicles (EVs). To address these limitations, researchers and designers focus on optimizing these critical performance metrics during the design phase. In recent years, the concept of System-Level Design Optimization (SLDOM) has been introduced and applied to SRM drive systems, where both the machine and the controller are simultaneously considered within the optimization framework. This integrated approach has shown significant improvements in mitigating the aforementioned issues. This paper aims to review the existing literature concerning the SLDOM applied to SRMs, highlighting the key methodologies and findings from studies conducted in recent years. Despite its promising outcomes, the adoption of SLDOM remains limited due to its high computational cost and complexity. In response to these challenges, the paper discusses complementary techniques used to enhance the optimization process, such as search space and computational time reduction strategies, along with the associated challenges and potential solutions. Finally, two critical directions for future research are identified, which are expected to influence the development of the SLDOM and its application to SRMs in the coming years.
18 November 2022 in IEEE Journal of Emerging and Selected Topics in Industrial Electronics
Vibration levels are a primary indicator for condition monitoring of Electrical Machine (EM) systems. This work employs Singular Spectrum Analysis (SSA) to analyze vibration time series of shaft and bearings of a real 250MW industrial power plant steam turbine Synchronous Generator (SG) in Greece. The SG operates under reduced power due to increased vibration conditions according to threshold guidelines. This work attempts to retrieve fault indications from the minute-interval integrated signal sample via its trend and periodicity components to predict vibrations under full load operation and establish correlations to discern whether the reduced output is justified. The successful application of this novel procedure is important due to ease of storing and handling low frequency signals, especially in remote environments. Rules are established using fuzzy logic due to the nature of the dataset and industrial application. The predictor employed is based on Sugeno-based Adaptive Neuro Fuzzy Inference System (ANFIS).
12 June 2025 in Engineering Applications of Artificial Intelligence
Electric vehicles (EVs) are pivotal in addressing the escalating environmental crisis. While EV drivetrains excel compared to those of vehicles with internal combustion engines (ICE), their energy storage systems are hampered by limited range, lifespan, and lengthy charging times. Hybrid energy storage systems (HESS) present a viable current solution to these issues. This review thoroughly explores state-of-the-art in the emerging field of multisource EVs that utilize HESS, incorporating any combination of batteries (BTs), supercapacitors (SCs), flywheels (FWs), fuel cells (FCs), and/or transmotors. In addition, the paper systematically categorizes and evaluates different hybrid configurations, detailing potential topologies and their respective advantages and limitations. Moreover, the paper examines diverse control algorithms used to manage these complex systems, focusing on their effectiveness and operational efficiency. By identifying current research gaps and technological challenges, this study aims to delineate future research directions that could enhance the deployment and optimization of multisource EVs, thereby addressing critical challenges such as energy density, system reliability, and cost-effectiveness.