The current requirements of industrialized countries require the use of as much renewable energy as possible. One significant problem with renewable energy is that the produced power fluctuates. Currently, the only method available for energy compensation in the shortest time is given by hydroelectric power plants. Instead, hydroelectric power plants (especially the plants equipped with hydraulic turbines with fixed blades) are designed to operate in the vicinity of the optimal operating point with a maximum ±10% deviation. The energy market requires that hydraulic turbines operate in an increasingly wide area between −35% to 20% from the optimum operating point. Operation of hydraulic turbines far from the optimum operating point involves the appearance downstream of the turbine of a decelerated swirling flow with hydraulic instabilities (known in the literature as the vortex rope). The main purpose of this paper is to investigate numerically a new concept by using a free runner downstream on the main hydraulic runner turbine more precisely in the draft tube cone. The free runner concept requires rotations at the runaway speed with vanishing mechanical torque. The main purpose is to redistribute the total pressure and the moment between the shaft and the periphery. In addition, the free runner does not modify the operating point of the main hydraulic turbine runner.

The paper focuses on the influence of the reshaped elbow geometry of the draft tube on the unsteady pressure field under different operating conditions. The experimental investigations are conducted considering two simplified geometrical configurations of the draft tubes with sharp heel elbow and modified/reshaped elbow, respectively. The discriminated power spectra (rotating and plunging components) of the acquired pressure signals on the wall are determined on five levels for seven operating conditions to quantify the influence of the reshaped elbow. The influence of the reshaped elbow on the fundamental frequencies of both rotating and plunging components and on the amplitude of the rotating component is negligible. In contrast, the equivalent amplitude associated with the root mean square of the plunging power spectrum that propagates along the hydraulic passage is mitigated up to 25% by the reshaped geometry of the elbow. The equivalent amplitude on the narrow band around the fundamental frequency of the plunging component is diminished with 40–50% by reshaping the elbow geometry of the simplified draft tube.

Off-design conditions, particularly part-load operation, are problematic for hydraulic turbines with fixed blades, causing issues like vortex rope formation in the draft tube, which reduces turbine efficiency and causes vibrations and damage. The classical axial water jet injection (14%) is an effective active flow control method used to control vortex rope. This paper explores developing a new active flow control method using a radial-axial water jet with a lower flow rate than the classical method. A regulation valve is introduced. Experimental work analysed unsteady pressure fields in the draft tube cone, focusing on pressure pulsation spectra at four levels and the effect of valve openings and flow rates. A radial-axial injection below 6% of the main flow reduced flow unsteadiness significantly.

In industrialized countries, existing regulations generally require the use of renewable energy to the greatest feasible extent. A major difficulty with renewable sources is the inherent fluctuation in their power output due to the main source character. By now, one of the best technologies capable of providing rapid compensation for these fluctuations is hydroelectric power. Hydropower plants, those equipped with hydraulic turbines with fixed blades (e.g., Francis, propeller) are typically designed to operate close to their best efficiency point (BEP) with acceptable load limits in the vicinity due to vibrations and pressure pulsations. Usually, the swirling flow exiting the runner is tailored for peak overall efficiency, which minimizes energy losses in the draft tube cone. When operating away from the design point, draft tube cone losses increase abruptly, and pronounce flow instabilities arise (e.g., vortex rope). This study proposes a new method to control such instabilities that inject a radial-axial water jet into the draft tube cone. Compared with conventional axial water jet injection, the radial-axial jet requires a lower additional flow rate while still effectively suppressing hydraulic instabilities in the draft tube cone. The carried-out analysis was done numerically by using Ansys Fluent 2023 R2. The performed 3D unsteady numerical simulations were carried out to examine the internal flow behavior and evaluate the effect of the radial-axial water jet injection on the unsteady behavior of the flow unsteadiness. Finally, the paper quantifies the relationship between the draft tube pressure fluctuation amplitude and the auxiliary flow rate needed to mitigate these instabilities.