The presence of simple inorganic salts during zeolite synthesis turned out to be an effective and easy to handle alternative to organic additives to induce the growth of layer-like zeolite morphologies.

The methods for integrating an additional pore system in glass-based monoliths are reviewed with an emphasis on sintering and pseudomorphic transformation routes.

Supported catalytically active liquid metal solution (SCALMS) materials represent a recently developed class of heterogeneous catalysts, where the catalytic reaction takes place at the highly dynamic interface of supported liquid alloys. Ga nuggets were dispersed into nano-droplets in propan-2-ol using ultrasonication followed by the addition of Pt in a galvanic displacement reaction – either directly into the Ga/propan-2-ol dispersion (in situ) or consecutively onto the supported Ga droplets (ex situ). The in situ galvanic displacement reaction between Ga and Pt was studied in three different reaction media, namely propan-2-ol, water, and 20 vol% water containing propan-2-ol. TEM investigations reveal that the Ga–Pt reaction in propan-2-ol resulted in the formation of Pt aggregates on top of Ga nano-droplets. In the water/propan-2-ol mixture, the desired incorporation of Pt into the Ga matrix was achieved. The ex situ prepared Ga–Pt SCALMS were tested in n-heptane dehydrogenation. Ga–Pt SCALMS synthesized in pure alcoholic solution showed equal dehydrogenation and cracking activity. Ga–Pt SCALMS prepared in pure water, in contrast, showed mainly cracking activity due to oxidation of Ga droplets. The Ga–Pt SCALMS material prepared in water/propan-2-ol resulted in high activity, n-heptene selectivity of 63%, and only low cracking tendency. This can be attributed to the supported liquid Ga–Pt alloy where Pt atoms are present in the liquid Ga matrix at the highly dynamic catalytic interface.

Pre-shaped mesoporous amorphous rice husk ash (RHA) and MCM-41 derived from RHA as a silica source were transformed into MFI-type zeolites using two different structure-directing agents. Tetrapropylammonium hydroxide (TPAOH) was utilized as an alkali source for silica dissolution and structure control during the direct transformation of RHA into zeolite. A monopropylamine (PA)-containing alkaline solution (NaOH) was used for the pseudomorphic transformation of RHA or MCM-41 into zeolite. The hydrothermal conversion of RHA or MCM-41 into MFI-type zeolites was investigated as a function of reaction time at 175 °C. With PA as template, the crystallization took place inside and on the outer surface of RHA or MCM-41 without losing the original shape of the initial silica sources, while TPAOH led to the formation of conventional MFI-type zeolite crystals due to the complete dissolution of RHA. The final products were characterized by X-ray diffraction, nitrogen adsorption, scanning electron microscopy, and optical emission spectroscopy.

This study is dedicated to the comparative investigation of the catalytic activity of layer-like Faujasite-type (FAU) zeolite X obtained from three different synthesis routes (additive-free route, Li₂CO₃ route, and TPOAC route) in a liquid-phase Knoevenagel condensation of benzaldehyde and ethyl cyanoacetate to ethyl trans-α-cyanocinnamate. It is shown that the charge-balancing cations (Na⁺ and K⁺) and the morphological properties have a strong influence on the apparent reaction rate and degree of conversion. The highest initial reaction rate could be found for the layer-like zeolite X synthesised by the additive-free route in the potassium form. In most cases, the potassium-exchanged zeolites enabled higher maximum conversions and higher reaction rates compared to the zeolite X catalysts in sodium form. However, very thin crystal plates (below 100 nm thickness), similar to those obtained in the presence of TPOAC, did not withstand the multiple aqueous ion exchange procedure, with the remaining coarse crystals facilitating less enhancement of the catalytic activity.