Research and development of nanocellulose and nanocellulose-reinforced composite materials have garnered substantial interest in recent years. This is greatly attributed to its unique functionalities and properties, such as being renewable, sustainable, possessing high mechanical strengths, having low weight and cost. This review aims to highlight recent developments in incorporating nanocellulose into rubber matrices as a reinforcing filler material. It encompasses an introduction to natural and synthetic rubbers as a commodity at large and conventional fillers used today in rubber processing, such as carbon black and silica. Subsequently, different types of nanocellulose would be addressed, including its common sources, dimensions, and mechanical properties, followed by recent isolation techniques of nanocellulose from its resource and application in rubber reinforcement. The review also gathers recent studies and qualitative findings on the incorporation of a myriad of nanocellulose variants into various types of rubber matrices with the main goal of enhancing its mechanical integrity and potentially phasing out conventional rubber fillers. The mechanism of reinforcement and mechanical behaviors of these nanocomposites are highlighted. This article concludes with potential industrial applications of nanocellulose-reinforced rubber composites and the way forward with this technology.

Cellulose nanofibers (CNF) isolated from plant biomass have attracted considerable interests in polymer engineering. The limitations associated with CNF-based nanocomposites are often linked to the time-consuming preparation methods and lack of desired surface functionalities. Herein, we demonstrate the feasibility of preparing a multifunctional CNF-zinc oxide (CNF-ZnO) nanocomposite with dual antibacterial and reinforcing properties via a facile and efficient ultrasound route. We characterized and examined the antibacterial and mechanical reinforcement performances of our ultrasonically induced nanocomposite. Based on our electron microscopy analyses, the ZnO deposited onto the nanofibrous network had a flake-like morphology with particle sizes ranging between 21 to 34 nm. pH levels between 8–10 led to the formation of ultrafine ZnO particles with a uniform size distribution. The resultant CNF-ZnO composite showed improved thermal stability compared to pure CNF. The composite showed potent inhibitory activities against Gram-positive (methicillin-resistant Staphylococcus aureus (MRSA)) and Gram-negative Salmonella typhi (S. typhi) bacteria. A CNF-ZnO-reinforced natural rubber (NR/CNF-ZnO) composite film, which was produced via latex mixing and casting methods, exhibited up to 42% improvement in tensile strength compared with the neat NR. The findings of this study suggest that ultrasonically-synthesized palm CNF-ZnO nanocomposites could find potential applications in the biomedical field and in the development of high strength rubber composites.