Among various additive manufacturing (AM) technologies, wire-and-arc additive manufacturing (WAAM) is one of the most suitable for the production of large-scale metallic components, also suggesting possible applications in the construction field. Several research activities have been devoted to the WAAM of steels and titanium alloys and, recently, the application of WAAM to aluminum alloys has also been explored. This paper presents the microstructural and mechanical characterization of WAAM plates produced using a commercial ER 5183 aluminum welding wire. The aim is to evaluate the possible anisotropic behavior under tensile stress of planar elements, considering three different extraction directions in relation to the deposition layer: longitudinal (L), transversal (T) and diagonal (D). Compositional, morphological, microstructural and fractographic analyses were carried out to relate the specific microstructural features induced by WAAM to the tensile properties. An anisotropic behavior was found in regard to the specimen orientation, with the lowest strength and ductility found on T specimens. Reasoning to this was found in the presence of microstructural discontinuities unfavorably oriented with regard to the tensile direction. The results of tensile tests also highlighted an overall good mechanical behavior, comparable to that of conventional AA5083-O sheets, suggesting future use in the realization of very complex geometries and optimized shapes for lightweight structural applications.
Wire‐and‐arc additive manufacturing (WAAM) is an innovative technology that involves deposition of subsequent layers of molten materials. Due to the high deposition rates, this technology is suitable for the production of large‐scale complex structures. Further enhancement in the productivity can be achieved by an interlayer cooling strategy that reduces idle time between depositions. However, the effect of the interlayer cooling on microstructure and mechanical properties has to be addressed. In this view, the present work compares microstructural features and mechanical properties of WAAM‐produced plates of austenitic AISI 304 L, focusing on the effect of both active interlayer air cooling and possible anisotropy induced by the additive process. Microstructural and mechanical characterization was conducted on samples extracted along the longitudinal, transverse, and diagonal directions to the deposition layers of WAAM plates, processed with and without interlayer active cooling. Results showed no remarkable influence of cooling conditions on the microstructure and mechanical properties of WAAM plates, which are indeed affected by the anisotropy induced by the additive process. The observed anisotropy in the elastic modulus, independent from different cooling conditions, was related to the crystallographic texture consequent to the highly oriented microstructure typically induced by the process.
This paper reports on a series of shaking table tests on a full‐scale flat‐bottom steel silo filled with soft wheat, characterized by aspect ratio of around 0.9. The specimen was a 3.64‐m diameter and 5.50‐m high corrugated‐wall cylindrical silo. Multiple sensors were used to monitor the static and dynamic response of the filled silo system, including accelerometers and pressure cells. Numerous unidirectional dynamic tests were performed consisting of random signals, sinusoidal inputs, and both artificial and real earthquake records. The objectives of this paper are (i) to provide a general overview of the whole experimental campaign and (ii) to present selected results obtained for the fixed‐base configuration. The measured data were processed to assess the static pressures, the dynamic overpressures (related to the effective mass) and the accelerations of monitored points on the silo wall, and to identify the basic dynamic properties (fundamental frequency of vibration, damping ratio, dynamic amplification factors) of the filled silo. The main findings are discussed and compared with the predictions given by available theoretical models and code provisions. It is found that the fundamental frequency slightly decreases with increasing acceleration, while it slightly increases with increasing compaction of the granular material. For close‐to‐resonance input, the dynamic amplification (in terms of peak values of accelerations) increases along the height of the silo wall up to values of around 1.4 at the top surface of the solid content. The dynamic overpressures appear to increase with depth (differently from the EN1998‐4 expectations), and to be proportional to the acceleration.