A novel glass-ceramic coating was applied onto the 1Cr11Ni2W2MoV stainless steel. The oxidation and corrosion behaviors of coated and uncoated steels were comparatively investigated in air and in the presence of NaCl + Na2SO4 eutectic deposits at 650 °C, respectively. Protective scales formed on the surface of stainless steel prevented the severe oxidation of the alloy. Catastrophic hot corrosion occurred on the steel when a salt film was attached, producing loose iron oxide layers and internal corrosion zone. The glass-ceramic coating acted as a barrier that effectively hindered the invasion of corrosive species during the oxidation and hot corrosion tests.
Aluminum Silicon (Al-Si) alloys are the most important among cast alloys and have widespread application. The β-Si phase is detrimental to the growth of micro arc oxidation (MAO) layers on Al-Si alloys. In this paper, the β-Si in the skin layer of different Al-Si alloys was removed by an acid etching pretreatment. Then, the impacts of different etching condition on their MAO process were investigated. Results show that, as etching time was prolonged, the Si content on the surface of Al-12 Si was decreased greatly (less than 0.5 wt.%), and the average size of pores left on the sample surface was increased gradually. This then led to the occurrence of some bigger and more drastic discharge sparks at the earlier oxidation stage. The corresponding layers had a higher ratio of Al2O3 and better corrosion resistance after 30 min of oxidation. Moreover, a 60 s etching pretreatment benefitted and boosted the growth rate and energy efficiency of layers on the Al-9 Si, Al-12 Si and Al-15 Si alloys. Such pretreatment was believed to be applicable to restrain the negative effects of Si on the MAO of different Al-Si alloys.