Power transformers are considered important and expensive items in electrical power networks. In this regard, the early discovery of potential faults in transformers considering datasets collected from diverse sensors can guarantee the continuous operation of electrical systems. Indeed, the discontinuity of these transformers is expensive and can lead to excessive economic losses for the power utilities. Dissolved gas analysis (DGA), as well as partial discharge (PD) tests considering different intelligent sensors for the measurement process, are used as diagnostic techniques for detecting the oil insulation level. This paper includes two parts; the first part is about the integration among the diagnosis results of recognized dissolved gas analysis techniques, in this part, the proposed techniques are classified into four techniques. The integration between the different DGA techniques not only improves the oil fault condition monitoring but also overcomes the individual weakness, and this positive feature is proved by using 532 samples from the Egyptian Electricity Transmission Company (EETC). The second part overview the experimental setup for (66/11.86 kV–40 MVA) power transformer which exists in the Egyptian Electricity Transmission Company (EETC), the first section in this part analyzes the dissolved gases concentricity for many samples, and the second section illustrates the measurement of PD particularly in this case study. The results demonstrate that precise interpretation of oil transformers can be provided to system operators, thanks to the combination of the most appropriate techniques.

In modern power systems, power transformers are considered vital components that can ensure the grid’s continuous operation. In this regard, studying the breakdown in the transformer becomes necessary, especially its insulating system. Hence, in this study, Box–Behnken design (BBD) was used to introduce a prediction model of the breakdown voltage (VBD) for the transformer insulating oil in the presence of different barrier effects for point/plane gap arrangement with alternating current (AC) voltage. Interestingly, the BBD reduces the required number of experiments and their costs to examine the barrier parameter effect on the existing insulating oil VBD. The investigated variables were the barrier location in the gap space (a/d)%, the relative permittivity of the barrier materials (ε_r), the hole radius in the barrier (hr), the barrier thickness (th), and the barrier inclined angle (θ). Then, only 46 experiment runs are required to build the BBD model for the five barrier variables. The BBD prediction model was verified based on the statistical study and some other experiment runs. Results explained the influence of the inclined angle of the barrier and its thickness on the VBD. The obtained results indicated that the designed BBD model provides less than a 5% residual percentage between the measured and predicted VBD. The findings illustrated the high accuracy and robustness of the proposed insulating oil breakdown voltage predictive model linked with diverse barrier effects.