In recent years, natural fiber reinforced polymer composites have gained much attention over synthetic fiber composites because of their many advantages such as low-cost, light in weight, non-toxic, non-abrasive, and bio-degradable properties. Many researchers have found interest in using epoxy resin for composite fabrication over other thermosetting and thermoplastic polymers due to its dimensional stability and mechanical properties. In this research work, the mechanical and moisture properties of Caryota and sisal fiber-reinforced epoxy resin hybrid composites were investigated. The main objective of these studies is to develop hybrid composites and exploit their importance over single fiber composites. The Caryota and sisal fiber reinforced epoxy resin composites were fabricated by using the hand lay-up technique. A total of five different samples (40C/0S, 25C/15S, 20C/20S, 15C/25S, 0C/40S) were developed based on the rule of hybridization. The samples were allowed for testing to evaluate their mechanical, moisture properties and the morphology was studied by using the scanning electron microscope analysis. It was observed that hybrid composites have shown improved mechanical properties over the single fiber (Individual fiber) composites. The moisture studies stated that all the composites were responded to the water absorption but single fiber composites absorbed more moisture than hybrid composites.

This paper presents the development of novel hybrid composites in the presence of filler particles and manufactured using a proposed new fabrication technique. The hybrid composites were fabricated using a basalt and E-glass woven fabric–reinforced epoxy resin matrix combined with graphite powder nanoparticles. Six sets of samples were fabricated using the vacuum-assisted free lamination compression molding technique. After the fabrication, wettability, mechanical properties (tensile, flexural and impact properties) and moisture properties were evaluated. Surface morphology and chemical composition of the composite samples were examined using a scanning electron microscope (SEM) and spectroscopy. The obtained results showed that the use of filler materials in hybrid composites improves the properties of hybrid composites. Basalt/E-glass hybrid composites with 10% graphite material exhibited superior mechanical properties over the other composites, with high-quality, improved adhesion and surface morphology. Thus, novel composites with the combination of exceptional properties may be integrated in the design of flexible electronics and microfluidics devices as a structural layer of the system. High flexibility and good surface tension of the designed composites makes them attractive for using the thermal imprint technique for microfluidics channel design.