Two enamel coatings with a high and a low silica content were prepared on 35CrMo steels via vacuum firing. Their corrosion behavior in a 0.5 M HCl solution including corrosion kinetics, microstructures and electrochemistry performance were studied in comparison with uncoated steels. The results show that catastrophic corrosion occurred for uncoated steels while enamel coatings significantly decreased the corrosion rate. Enamel coatings with a high silica content exhibited the best corrosion resistance against hydrochloric acid due to their highly connected silicate network, which inhibited the leaching process of alkali metals in the acid solution. The corrosion inhibition efficiency for enamel containing a high silica content reached a maximum of 94.3%.
The fabrication of a single-phase (Ni,Pt)Al coating, doped with zirconium, was achieved via a method that included the simultaneous electroplating of a Pt-Zr layer, followed by a process of gas-phase aluminizing. The Zr-doped (Ni,Pt)Al coating was then subjected to an evaluation of its isothermal oxidation resistance at a temperature of 1150 °C in static air compared with a conventional (Ni,Pt)Al coating. The findings indicated that the incorporation of zirconium into the (Ni,Pt)Al coating led to a marked escalation in the rate of oxidation and a worse-scale spallation resistance, which was totally opposite to the results obtained at 1100 °C. The harmful effect of Zr on the oxidation resistance of the coating is discussed in this paper.
11 February 2021 in Acta Metallurgica Sinica (English Letters)