Self-healing microcapsules were synthesized by in situ polymerization with a melamine urea-formaldehyde resin shell and an epoxy resin adhesive. The effects of the key factors, i.e., core–wall ratio, reaction temperature, pH and stirring rate, were investigated by characterizing microcapsule morphology, shell thickness, particle size distribution, mechanical properties and chemical nature. Microcapsule healing mechanisms in cement paste were evaluated based on recovery strength and healing microstructure. The results showed that the encapsulation ability, the elasticity modulus and hardness of the capsule increased with an increase of the proportion of shell material. Increased polymerization temperatures were beneficial to the higher degree of shell condensation polymerization, higher resin particles deposition on microcapsule surfaces and enhanced mechanical properties. For relatively low pH values, the less porous three-dimensional structure led to the increased elastic modulus of shell and the more stable chemical structure. Optimized microcapsules were produced at a temperature of 60 °C, a core-wall ratio of 1:1, at pH 2~3 and at a stirring rate of 300~400 r/min. The best strength restoration was observed in the cement paste pre-damaged by 30% f_max and incorporating 4 wt % of capsules.

Autonomous crack healing of cementitious composite, a construction material that is susceptible to cracking, is of great significance to improve the serviceability and to prolong the longevity of concrete structures. In this study, the St-DVB microcapsules enclosing epoxy resins as the adhesive agent were embedded in cement paste to achieve self-healing capability. The self-healing efficiency was firstly assessed by mechanical restoration of the damaging specimens after being matured. The flexural and compressive configurations were both used to stimulate the localized and distributed cracks respectively. The effects of some factors, including the content of microcapsules, the curing conditions and the degree of damage on the healing efficiency were investigated. Water absorption was innovatively proposed to monitor and characterize the evolution of crack networks during the healing process. The healing cracks were observed by SEM-EDS following. The results demonstrated that the capsule-containing cement paste can achieve the various mechanical restorations depending on the curing condition and the degree of damage. But the voids generated by the surfactants compromised the strength. Though no noticeable improved stiffness obtained, the increasing fracture energy was seen particularly for the specimen acquiring 60% pre-damage. The sorptivity and amount of water decreased with cracks healing by the adhesive, which contributed to cut off and block ingress of water. The micrographs by SEM-EDS also validated that the cracks were bridged by the hardened epoxy as the dominated elements of C and O accounted for 95% by mass in the nearby cracks.

Bacterially induced CaCO3 precipitation is a general phenomenon in nature. It has been proposed as an environmentally friendly strategy for the protection of cementitious materials. This paper investigates the biochemistry of CaCO3 precipitation induced by non-ureolytic bacteria of the genus Bacillus. Different calcium sources are compared for their effectiveness in bacterial mediation of precipitation. Surface treatment using this biodeposition technique is evaluated by parameters affecting the durability of cementitious materials. Outcomes from this study reveal that the type of calcium source has a profound impact on the biochemical process and the crystal form, size, and morphology of bacterially mediated mineralization of CaCO3. An organic calcium source, particularly calcium glutamate, is beneficial for efficient CaCO3 precipitation. Bacterial surface treatment on specimens results in a decrease of more than 50% in capillary water absorption and an increase of nearly 50% in resistance to car...

The biochemical properties of CaCO3 precipitation induced by Sporosarcina pasteurii, an ureolytic type microorganism, were investigated. Effects of calcium source on the precipitation process were examined, since calcium source plays a key role in microbiologically-induced mineralization. Regardless of the calcium source type, three distinct stages in the precipitation process were identified by Ca2+, NH4+, pH and cell density monitoring. Compared with stage 1 and 3, stage 2 was considered as the most critical part since biotic CaCO3 precipitation occurs during this stage. Kinetics studies showed that the microbial CaCO3 precipitation rate for calcium lactate was over twice of that for calcium nitrate, indicating that calcium lactate is more beneficial for the cell activity, which in turn determines urease production and CaCO3 precipitation. X-ray diffraction analysis confirmed the CaCO3 crystal as calcite, although scanning electron microscopy revealed a difference in crystal size and morphology if calcium source was different. The findings of this paper further suggest a promising application of microbiologically-induced CaCO3 precipitation in remediation of surface and cracks of porous media, e.g. cement-based composites, particularly by using organic source of calcium lactate.