Many investigations are currently being performed to develop the effective synthesis methodology of magnetic nanoparticles with appropriately functionalized surfaces. Here, the novelty of the presented work involves the preparation of nano-sized PEGylated Fe₃O₄@Ag particles, i.e., the main purpose was the synthesis of magnetic nanoparticles with a functionalized surface. Firstly, Fe₃O₄ particles were prepared via the Massart process. Next, Ag+ reduction was conducted in the presence of Fe₃O₄ particles to form a nanosilver coating. The reaction was performed with arabic gum as a stabilizing agent. Sound energy-using sonication was applied to disintegrate the particles’ agglomerates. Next, the PEGylation process aimed at the formation of a coating on the particles’ surface using PEG (poly(ethylene glycol)) has been performed. It was proved that the arabic gum limited the agglomeration of nanoparticles, which was probably caused by the steric effect caused by the branched compounds from the stabilizer that adsorbed on the surface of nanoparticles. This effect was also enhanced by the electrostatic repulsions. The process of sonication caused the disintegration of aggregates. Formation of iron (II, III) oxide with a cubic structure was proved by diffraction peaks. Formation of a nanosilver coating on the Fe₃O₄ nanoparticles was confirmed by diffraction peaks with 2θ values 38.15° and 44.35°. PEG coating on the particles’ surface was proven via FT-IR (Fourier Transform Infrared Spectroscopy) analysis. Obtained PEG–nanosilver-coated Fe₃O₄ nanoparticles may find applications as carriers for targeted drug delivery using an external magnetic field.

The article aims to verify the possibility of obtaining an organic–inorganic material acting as both a binder and a lustrous carbon carrier in bentonite-bonded molding sands. Due to the wide industrial application, organoclays can be considered as innovative materials supporting the foundry technology in meeting environmental requirements. In this study, the organic modification of montmorillonite in calcium bentonite (SN) was performed by poly(acrylic acid) (PAA) and its sodium salt (PAA/Na). Additionally, for the purpose of comparison, the sodium-activated bentonite/poly(acrylic acid) (SN-Na/PAA) composites were also prepared. The collective analysis of the research results used in the assessment of the mineral/polymer interaction mechanism indicates surface adsorption combined with the intercalation of PAA monolayer into the mineral interlayer spaces. Materials were characterized by the combination of Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Brunauer–Emmett–Teller (BET) surface area analysis and scanning electron microscopy/energy dispersive spectroscopy (SEM/EDS) methods. Based on the XRD analysis, the influence of PAA/Na on the aluminosilicate layered structure was found to be destructive, which may adversely affect the binding properties of SN/PAA/Na composites considered as a potential group of new foundry binders. The SN/PAA and SN-Na/PPA composites (with appropriate polymer content) can act as a binding agent in the synthetic molding sand technology, despite coating the bentonite particles with polymer molecules. The risk of losing the mineral′s binding capacity is reduced by the good binding properties of pol(acrylic acid) itself. The article is the first stage (preceding the thermal analysis and the strength tests of molding sands with the prepared organobentonites) in determining the possibility of obtaining a new full-value foundry binder in molding sands with bentonite.

Casting cores produced in additive manufacturing are more often used in industrial practice, in particular in the case of the production of unit castings and castings with very complex geometry. The growing interest in the technology of 3D printing of cores and molds also brings emerging doubts related to their mechanical and technological properties. This article presents a comparison of the properties of cores made of sand with acid-curing furfuryl resin, made with 3D printing technology; the cores were prepared in a conventional way (mixing and compaction). The main purpose of this research was to determine the possibility of using shell cores as a substitute for solid cores, aimed at reducing the amount of binder in the core. The influence of the type of the binder and the size of the grain matrix fraction on the obtained mechanical and technological properties of the cores, with particular emphasis on abrasion and thermal deformation, as well as on the kinetics of their hardening, was demonstrated.

The results of thermal analysis (TG–DTG–DSC) of a foundry binder from the BioCo group in the form of a polymer composition of poly(acrylic acid)–sodium carboxymethylcellulose (PAA/CMC-Na) are presented in this article. The range of temperature of degradation has been determined. It was found that as the temperature rises, physical and chemical changes take place in the binder as a result of evaporation of solvent water, release of constitutional water, intermolecular dehydration reactions and decomposition of polymer chains with the formation of gaseous decomposition products. Pyrolysis gas chromatography mass spectrometry method (Py-GC/MS) was used to identify PAA/CMC-Na binder degradation products in a predetermined temperature range based on the previously performed thermal analysis of TG–DTG–DSC. Py-GC/MS tests were also carried out to determine the emission level of gaseous products of the polymeric binder in the context of the processes occurring in the moulding (foundry) sand, in conditions of its contact with liquid metal. In addition, Py-GC/MS tests were carried out for two commonly used foundry binders based on alkaline phenolic resin cured with esters and based on urea-formaldehyde resin with furfuryl alcohol cured with sulphonic acids. The obtained Py-GC/MS results for commercial binders were referred to the results obtained for the new PAA/CMC-Na binder. It was found that the new polymer binder is characterized by the lowest emission level of gaseous products.