Improving the environmental performance of resins in wood treatment by using renewable chemicals has been a topic of interest for a long time. At the same time, lignin, the second most abundant biomass on earth, is produced in large scale as a side product and mainly used energetically. The use of lignin in wood adhesives or for wood modification has received a lot of scientific attention. Despite this, there are only few lignin-derived wood products commercially available. This review provides a summary of the research on lignin application in wood adhesives, as well as for wood modification. The research on the use of uncleaved lignin and of cleavage products of lignin is reviewed. Finally, the current state of the art of commercialization of lignin-derived wood products is presented.

Wood modification by impregnation and curing inside of the cell wall using phenol–formaldehyde resins (PF resins) is a well-known and commercialized method to improve, amongst others, the dimensional stability and the durability of wood. However, phenol is mainly obtained from non-renewable resources, and the substitution of phenol by renewable resources has been a topic of research interest for years. Due to the high availability of technical lignins, lignin-derived cleavage products are promising candidates. In this study, organic cleavage products obtained from vacuum low-temperature microwave-assisted pyrolysis of softwood kraft lignin were used to substitute up to 45% of phenol in PF resins. The curing behavior and the free formaldehyde content of the resins was studied. Pine sapwood was treated with these resins by a vacuum pressure treatment, and the weight percent gain, leaching, and dimensional stability of the species were examined. Selected samples were analyzed with bright-field microscopy. The results indicate that up to 30% substitution of phenol by lignin-based organic products does not lead to significantly inferior quality of wood modification. Additionally, the amount of formaldehyde added to the resin can be reduced. The method described in this study could be a way to improve the environmental footprint of wood modification by PF resins.

Cleavage by microwave-assisted pyrolysis is a way to obtain higher-value organic chemicals from technical lignins. In this report, pine kraft lignin (PKL), spruce and beech organosolv lignin (SOSL and BOSL), and calcium lignosulfonates from spruce wood (LS) were pyrolyzed at temperatures between 30 and 280 °C using vacuum low-temperature, microwave-assisted pyrolysis. The mass balance, energy consumption, condensation rate, and pressure changes of the products during the pyrolysis process were recorded. Phenolic condensates obtained at different temperatures during pyrolysis were collected, and their chemical composition was determined by GC-MS and GC-FID. The origin of the technical lignin had a significant influence on the pyrolysis products. Phenolic condensates were obtained in yields of approximately 15% (PKL and SOSL) as well as in lower yields of 4.5% (BOSL) or even 1.7% (LS). The main production of the phenolic condensates for the PKL and SOSL occurred at temperatures of approximately 140 and 180 °C, respectively. The main components of the phenolic fraction of the three softwood lignins were guaiacol, 4-methylguaiacol, 4-ethylguaiacol, and other guaiacol derivatives; however, the quantity varied significantly depending on the lignin source. Due to the low cleavage temperature vacuum, low-temperature, microwave-assisted pyrolysis could be an interesting approach to lignin conversion.

The modification by impregnation of veneers for the production of plywood with phenol–formaldehyde resins is a well-known method to improve the dimensional stability and fungal resistance. Because phenol is obtained from non-renewable resources, finding substitutes has been a topic of research. Due to similarities in chemical structure and availability, lignin cleavage products present a promising alternative. In this study, microwave-assisted pyrolysis cleavage products of softwood kraft lignin have been used to substitute 30% of phenol in phenol–formaldehyde resins. Scots pine veneers were impregnated with the resin, and five-layered plywoods were produced. The influence of the substitution on the bonding quality, the dimensional stability, and the leaching of resin from the specimens were studied. Mechanical properties such as the bending strength, the modulus of elasticity, as well as the dynamic impact bending strength of the plywood were analyzed. Both treatments led to plywood with good dimensional stability, and the resin was stable against leaching. The substitution of phenol with lignin cleavage products led to slightly reduced brittleness of the specimens compared to pure phenol–formaldehyde resin. This study presents a method to reduce the use of non-renewable resources, increase the use of currently underutilized lignin sources, and produce plywood with promising properties for exterior applications.

Phenol-formaldehyde (PF) resins can be impregnated and cured in situ to improve the woods dimensional stability and decay resistance. In search of renewable alternatives, the substitution of phenol by lignin cleavage products (LCP) has been discussed. However, the different chemical nature may affect the performance of the resin against fungal decay, formaldehyde emission, and equilibrium moisture content. In this study, 30 % (w/w) of the phenol in PF resins were substituted by LCP obtained from microwave-assisted pyrolysis. Scots pine sapwood was modified with the resin. The decay resistance against Rhodonia placenta, Gloeophyllum trabeum, and Trametes versicolor was determined. Additionally, effects of specimen organisation within the Petri dish, different substrates, length of leaching, and type of inoculum were studied. Further, the materials water vapor sorption properties and formaldehyde emission were determined. All modifications effectively reduced fungal decay. With 10 % weight percent gain (WPG), initial decay was detected, while 20 % WPG and 30 % WPG provided efficient protection. The substitution of phenol increases the formaldehyde emission. While further reduction in formaldehyde in the resin admixture or formaldehyde scavengers may be required, the method described herein can be used to partly replace fossil-based phenol, while maintaining good fungal resistance.

Phenol-formaldehyde resins can be used for wood modification through an impregnation process and subsequent curing within the wood cell wall. Phenol is gained from non-renewable resources, and its substitution by renewable chemicals has been a research goal. A promising example for renewable phenol substituents are lignin-derived organic chemicals. Phenol-formaldehyde resins with such substitutions have been studied, however, knowledge of their application for wood modification is deficient. While there are attempts to modify pine and beech wood with this method, studies on other wood species are scarce. Considering the increasing use of different wood species in wood industry, determining the influence of the wood species on the modification quality is an important research goal. Therefore, in this study, vacuum-pressure impregnation of five wood species – Scots pine sapwood (Pinus sylvestris), Norway spruce (Picea abies), European beech (Fagus sylvatica), Silver birch (Betula pendula), and European aspen sapwood (Populus tremula) – with phenol-formaldehyde resins is described. Here, up to 45% of the phenol in the synthetic resin is substituted by vacuum low-temperature microwave-assisted pyrolysis cleavage products from commercial softwood kraft lignin. The solution uptake, weight% gain, leaching, and anti-swelling efficiency of the modified wood are analyzed and compared. The results indicate that up to 30% of the phenol can be substituted without significant decreases in the performance of the modification. The method gives comparable results for most of the wood species described herein, with exception of beech wood, for which the modification had a lower quality. The results could help to develop more environmentally friendly wood modification methods for several common European wood species.