In this research article, a novel endoscopic system, which is suited to perform a digital inspection of the aircraft wing fuel tanks, is introduced. The aim of this work is to specifically design and develop an assisting system, called `Eeloscope’, to allow accessing and diving through an aircraft kerosene tank in a minimally invasive matter. Currently, mechanics often suffer from the harsh working environment and the arduous maintenance duties within the tank. To address such challenges and derive a tailored solution, an adapted Design Thinking (DT) process is applied. The resulting system enables a fully digital inspection and generation of 3-dimensional structural inspection data. Consequently, devices such as the Eeloscope will facilitate a more efficient and continuous inspection of fuel tanks to increase the transparency regarding the condition of hardly accessible aircraft structures and provide a work relief for mechanics at the same time.
The aviation industry relies on continuous inspections to ensure infrastructure safety, particularly in confined spaces like aircraft fuel tanks, where human inspections are labor-intensive, risky, and expose workers to hazardous exposures. Robotic systems present a promising alternative to these manual processes but face significant technical and operational challenges, including technological limitations, retraining requirements, and economic constraints. Additionally, existing prototypes often lack open-source documentation, which restricts researchers and developers from replicating setups and building on existing work. This study addresses some of these challenges by proposing a modular, open-source framework for robotic inspection systems that prioritizes simplicity and scalability. The design incorporates a robotic arm and an end-effector equipped with three RGB-D cameras to enhance the inspection process. The primary contribution lies in the development of decentralized software modules that facilitate integration and future advancements, including interfaces for teleoperation and motion planning. Preliminary results indicate that the system offers an intuitive user experience, while also enabling effective 3D reconstruction for visualization. However, improvements in incremental obstacle avoidance and path planning inside the tank interior are still necessary. Nonetheless, the proposed robotic system promises to streamline development efforts, potentially reducing both time and resources for future robotic inspection systems.