Increasing the accessibility of collaborative robotics requires interfaces that support intuitive teleoperation. One possibility for an intuitive interface is offered by wearable systems that measure the operator’s movement and use the information for robot control. Such wearable systems should preserve the operator’s movement capabilities and, thus, their ability to flexibly operate in the workspace. This paper presents a novel wireless wearable system that uses only inertial measurement units (IMUs) to determine the orientation of the operator’s upper body parts. An algorithm was developed to transform the measured orientations to movement commands for an industrial collaborative robot. The algorithm includes a calibration procedure, which aligns the coordinate systems of all IMUs, the operator, and the robot, and the transformation of the operator’s relative hand motions to the movement of the robot’s end effector, which takes into account the operator’s orientation relative to the robot. The developed system is demonstrated with an example of an industrial application in which a workpiece needs to be inserted into a fixture. The robot’s motion is compared between the developed system and a standard robot controller. The results confirm that the developed system is intuitive, allows for flexible control, and is robust enough for use in industrial collaborative robotic applications.

The aim of this paper is to contribute to complex systems thinking in manufacturing organisations through the development of a metric for operational complexity. Operational complexity is concerned with the temporal aspects of coordination and control in manufacturing systems. Statistical complexity from computational mechanics theory is proposed as the metric. The metric can potentially be used to support decision making by objective assessment of complexity. The properties of the metric are explored through simulation studies. The simulation results confirm that the proposed metric captures the intuitive notion of complexity. It is shown that operational complexity is influenced by internal factors such as system structure, as well as external ones such as demand, and that complexity can be managed through the application of appropriate control methods. A case study is presented that applies the metric to real production data. The case study shows that the global recession had resulted in a decreased operational complexity of outputs.

Miniature mobile robots in multi-robotic systems require reliable environmental perception for successful navigation, especially when operating in the real-world environment. One of the sensors that have recently become accessible in microrobotics due to their size and cost-effectiveness is a multi-zone time-of-flight (ToF) sensor. In this research, object classification using a convolutional neural network (CNN) based on an ultra-low resolution ToF sensor is implemented on a miniature mobile robot to distinguish the robot from other objects. The main contribution of this work is an accurate classification system implemented on low resolution, low processing power and low power consumption hardware. The developed system consists of a VL53L5CX ToF sensor with an 8x8 depth image and a low-power RP2040 microcontroller. The classification system is based on a customised CNN architecture to determine the presence of a miniature mobile robot within the observed terrain, primarily characterized by sand and rocks. The developed system trained on a custom dataset can detect a mobile robot with an accuracy of 91.8% when deployed on a microcontroller. The model implementation requires 7 kB of RAM, has an inference time of 34 ms, and an energy consumption during inference of 3.685 mJ.