This paper presents a modified NSGA-II algorithm based on the spatial density (SD) operator, combined with computer graphics-based surface parameterisation methods and computational fluid dynamics (CFD) simulations. This was done to optimise the multi-objective aerodynamic design of a centrifugal impeller for a 100-kW vehicle-mounted fuel cell and improve the multi-conditions aerodynamic performance of the centrifugal impeller of the vehicle-mounted fuel cell (FC). The optimisation objectives are to maximise the isentropic efficiency of the rated and common operating conditions. The optimisation results showed that the efficiency of rated working conditions had an increase of 1.29%, mass flow increase of 8.8%, pressure ratio increase of 0.74% and comprehensive margin increase of 6.2%. The efficiency of common working conditions had an increase of 1.2%, mass flow increase of 9.1%, pressure ratio increase of 0.24% and comprehensive margin increase of 10%. The optimisation effect is obvious under the premise of satisfying the constraints, which proves the optimisation method’s engineering effectiveness and provides technical support and methodological research for the multi-objective aerodynamic design optimisation of centrifugal impellers for vehicle-mounted FCs.

This paper first designs a new 5-DOF parallel mechanism with 5PUS-UPU, and then analyses its DOF by traditional Grubler–Kutzbach and motion spiral theory. It theoretically shows that the mechanism meets the requirement of five dimensions of freedoms including three-dimensional movement and two-dimensional rotation. Based on this, the real mechanism is built, but unfortunately it is found unstable in some positions. Grassmann line geometry method is applied to analyze its unstable problem caused by singular posture, and then an improving method is put forward to solve it. With the improved mechanism, closed loop vector method is employed to establish the inverse position equation of the parallel mechanism, and kinematics analysis is carried out to get the mapping relationships between position, speed, and acceleration of moving and fixed platform. Monte Carlo method is used to analyze the workspace of the mechanism, to explore the influencing factors of workspace, and then to get the better workspace. Finally, an experiment is designed to verify the mechanism working performance.

Cold roll forming is a continuous metal forming process used to produce a large variety of profiles. A significant product of cold roll forming is asymmetric profiles, whose application is expanding in the construction of cars, houses, bridges, etc. Torsion is one of the common defects in the cold roll forming process of asymmetric section steel and sometimes seriously affects cold roll forming products. With the development of the economy and technology, many asymmetric cold roll-formed parts are being gradually applied to automobiles. Three-dimensional finite element analysis models of 12 stands with 700L sheet material were carried out using the professional COPRA RF and MSC MARC software, taking the lower beam of an automobile as the research object. Five geometric factors of the lower side beam were researched, and the influence rules of different geometric elements on the forming torsion were analyzed. We found that with the increase of web width, flange width, and vertical edge height and the decrease of the corner radius and strip thickness, the torsion defects of cold roll forming were improved to different degrees. The results also showed that the width of the flange has the most significant effect on torsion.