Power hardware-in-the-loop (PHiL) simulations provide a powerful environment in the critical process of testing new components and controllers. In this work, we aim to explain the impact of time delays in a PHiL setup and recommend how to consider them in different investigations. The general concept of PHiL, with its necessary components, is explained and the benefits compared to pure simulation and implemented field tests are presented. An example for a flexible PHiL environment is shown in form of the Power Hardware-in-the-Loop Simulation Laboratory (PHiLsLab) at TU Hamburg. In the PHiLsLab, different hardware components are used as the simulator to provide a grid interface via an amplifier system, a real-time simulator by OPAL-RT, a programmable logic controller by Bachmann, and an M-DUINO microcontroller. Benefits and limitations of the different simulators are shown using case examples of conducted investigations. Essentially, all platforms prove to be appropriate and sufficiently powerful simulators, if the time constants and complexity of the investigated case fit the simulator performance. The communication interfaces used between simulator and amplifier system differ in communication speed and delay; therefore, they have to be considered to determine the level of dynamic interactions between the simulated rest of system and the hardware under test.

Miniature actuators are utilized in various application fields, from robotics to medical devices, where compact dimensions, precise movements, and cost-effectiveness are crucial factors. Particularly for applications like braille displays, there is a critical demand for lightweight, portable, and affordable actuators to integrate into daily life for visually impaired people. However, existing actuation technologies such as electroactive polymers, electrorheological materials, and piezoelectric elements often do not meet the specific requirements of miniature actuators, especially for braille displays. Therefore, this study investigates the behavior of electrorheological fluids incorporated into polymer matrices of cellulose and proteins for miniature actuators to overcome the primary challenge of sedimentation through the structuring of the liquid. The gel formulations are tested in three distinct setups: the V-shaped, horizontal plates, and valve system. These experiments demonstrated immediate structural changes in the gel formulations, achieving reversible movement. Furthermore, the valve setup even enabled the analysis of the strength of the hardened mixtures by the resistance against applied air pressure. The results demonstrate that incorporating electrorheological fluids into polymer matrices is not only feasible but also preserves the characteristic behavior of electrorheological fluids under electrical field exposure. This behavior validates the applicability and suitability of modified electrorheological fluid mixtures in miniature actuators.

In the development of new maritime DC grids, it is often not feasible to use prototypes or test components, as they are rarely available. Therefore, simulations are frequently the only way to perform adequate testing for such DC grids. In order to prevent excessive computation times, it is necessary to carefully balance complexity and accuracy of the simulation. The occurring trade-off between taking risks and oversizing the system is a critical choice. Since novel DC grids have a stronger bidirectionality and additional a certain degree of enmeshment, the influence of these properties on the required simulation complexity is analyzed in this paper. Subsequently, a possibility is presented to determine the necessary simulation depth by optimizing a cost function prior to the actual modeling of the system.