Electrospinning is a popular technique to fabricate tissue engineering scaffolds due to the exceptional tunability of fiber morphology that can be used to control scaffold mechanical properties, degradation rate, and cell behavior. Although the effects of modulating processing or solution parameters on fiber morphology have been extensively studied, there remains limited understanding of the impact of environmental parameters such as humidity. To address this gap, three polymers (poly(ethylene glycol) [PEG], polycaprolactone [PCL], and poly(carbonate urethane) [PCU]) were electrospun at a range of relative humidities (RH=5%–75%) and the resulting fiber architecture characterized with scanning electron microscopy. Low relative humidity (50%), three distinct effects were observed based on individual polymer properties. An increase in fiber breakage and loss of fiber morphology occurred in the PEG system as a result of increased water absorption at high relative humidity. In contrast, surface pores on PCL fibers were observed and hypothesized to have formed via vapor-induced phase separation. Finally, decreased PCU fiber collection occurred at high humidity likely due to increased electrostatic discharge. These findings highlight that the effects of relative humidity on electrospun fiber morphology are dependent on polymer hydrophobicity, solvent miscibility with water, and solvent volatility. An additional study was conducted to highlight that small changes in molecular weight can strongly influence solution viscosity and resulting fiber morphology. We propose that solution viscosity rather than concentration is a more useful parameter to report in electrospinning methodology to enable reproduction of findings. In summary, this study further elucidates key mechanisms in electrospun fiber formation that can be utilized to fabricate tissue engineering scaffolds with tunable and reproducible properties.

Recent advances in 3D printing technologies have led to a rapid expansion of applications from the creation of anatomical training models for complex surgical procedures to the printing of tissue engineering constructs. In addition to achieving the macroscale geometry of organs and tissues, a print layer thickness as small as 20 µm allows for reproduction of the microarchitectures of bone and other tissues. Techniques with even higher precision are currently being investigated to enable reproduction of smaller tissue features such as hepatic lobules. Current research in tissue engineering focuses on the development of compatible methods (printers) and materials (bioinks) that are capable of producing biomimetic scaffolds. In this review, an overview of current 3D printing techniques used in tissue engineering is provided with an emphasis on the printing mechanism and the resultant scaffold characteristics. Current practical challenges and technical limitations are emphasized and future trends of bioprinting are discussed.