This paper demonstrates the essential and efficient methods to design, and fabricate optimal vascular network for tissue engineering structures based on their physiological conditions. Comprehensive physiological requirements in both micro and macro scales were considered in developing the optimisation design for complex vascular vessels. The optimised design was then manufactured by stereolithography process using materials that are biocompatible, elastic and surface bio-coatable. The materials are self-developed photocurable resin consist of BPA-ethoxylated-diacrylate, lauryl acrylate and isobornylacrylate with Irgacure® 184, the photoinitiator. The optimised vascular vessel offers many advantages: 1) it provides the maximum nutrient supply; 2) it minimises the recirculation areas and 3) it allows the wall shear stress on the vessel in a healthy range. The stereolithography manufactured vascular vessels were then embedded in the hydrogel seeded with cells. The results of in vitro studies show that the optimised vascular network has the lowest cell death rate compared with a pure hydrogel scaffold and a hydrogel scaffold embedded within a single tube in day seven. Consequently, these design and manufacture routes were shown to be viable for exploring and developing a high range complex and specialised artificial vascular networks.

Magnetic colloids were formulated by dispersion of magnetic oxide spheres in water. Their rheological behavior was investigated for a wide range of particle diameters covering in detail the magnetic single-multidomain transition and therefore spanning the gap between ferrofluids and conventional magnetorheological fluids. The magnetoviscous effect (i.e., the ratio between the viscosity increment under field and the viscosity value in the absence of field) was found to reach a maximum for a critical particle size in the single-multidomain transition region. The observations were explained in terms of magnetization changes with particle size. The results obtained are applicable to any magnetic material (not only iron oxides) and therefore constitute a new route to enhance the magnetorheological effect. For very small particle sizes (in the superparamagnetic region), thermal motion plays a crucial role and the dimensionless viscosity scales with the Peclet number as expected for Brownian Hard Spheres. For larger particle sizes and λ>1, the dimensionless viscosity scales with the Mason number and closely follows the structural viscosity model under the mean magnetization approximation.

A model for capillary phenomena including temperature-dependency and thermal boundary conditions is presented in the numerical framework of smoothed particle hydrodynamics (SPH). The model requires only a single fluid phase and is therefore computationally more efficient than surface tension schemes which need an explicit fluid-fluid or fluid-gas interface. The model makes use of a surface identification mechanism based on the SPH renormalization tensor. All relevant properties of the continuum surface force (CSF) based approach, i.e., the delta function, normal vector and curvature, are calculated in a consistent manner. The model is parametrized by physical material properties and is successfully validated by means of a large set of analytical test cases. The applicability of the proposed model to more complex scenarios is demonstrated.

Solid particle erosion inevitably occurs if a gas–solid or liquid–solid mixture is in contact with a surface, e.g., in pneumatic conveyors. Having a good understanding of this complex phenomenon enables one to reduce the maintenance costs in several industrial applications by designing components that have longer lifetimes. In this paper, we propose a methodology to numerically investigate erosion behavior of ductile materials. We employ smoothed particle hydrodynamics that can easily deal with large deformations and fractures as a truly meshless method. In addition, a new contact model was developed in order to robustly handle contacts around sharp corners of the solid particles. The numerical predictions of erosion are compared with experiments for stainless steel AISI 304, showing that we are able to properly predict the erosion behavior as a function of impact angle. We present a powerful tool to conveniently study the effect of important parameters, such as solid particle shapes, which are not simple to study in experiments. Using the methodology, we study the effect of a solid particle shape and conclude that, in addition to angularity, aspect ratio also plays an important role by increasing the probability of the solid particles to rotate after impact. Finally, we are able to extend a widely used erosion model by a term that considers a solid particle shape.

The laser-beam powder bed fusion process for metals, commonly abbreviated as PBF-LB/M, is a widely used process for the additive manufacturing of parts. Numerical simulations are useful to identify optimal process parameters for different materials and to obtain detailed insights into process dynamics. The present work uses a single-phase incompressible Smoothed Particle Hydrodynamics (SPH) scheme to model PBF-LB/M which was found to reduce the required computational time and significantly stabilize the partially violent flow in the melt pool in comparison to a weakly compressible SPH approach. The laser-material interaction is realistically modelled by means of a ray tracing method. An approach to model the effective thermal coductivity of the powder bed is proposed. Excellent agreement between the simulation results and experimental X-ray analyses of the transition from conduction melting mode to keyhole mode including geometric properties of the vapor depression zone was found. These results prove the usability of SPH as a high precision simulation tool for PBF-LB/M. Graphic abstract