A new environmentally friendly cemented oil shale residue–steel slag–ground granulated blast furnace slag backfill (COSGB) was prepared using oil shale residue (OSR), steel slag (SS) and ground granulated blast furnace slag (GGBS) as constituent materials. Based on univariate analysis and the Box–Behnken design (BBD) response surface method, the three responses of the 28 days unconfined compressive strength (UCS), slump and cost were used to optimize the mix ratio. Using a combination of scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS), Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD) and mercury intrusion porosimetry (MIP), the reaction products, microscopic morphology and pore structure of the specimens with the optimal mix ratio at different curing ages were analyzed. The influence of heavy metal ions from the raw materials and the COSGB mixtures on the groundwater environment was studied by leaching tests. The research demonstrates that the optimal mix ratio is GGBS mixing amount 4.85%, mass ratio of SS to OSR 0.82, and solid mass concentration 67.69%. At shorter curing age, the hydration products are mainly calcium alumino silicate hydrate (C-A-S-H) and calcium silicate hydrate (C-S-H) gels. With the increase of curing age, ettringite (AFt) and C-S-H gels become the main source of the UCS. Meanwhile, the porosity of the filler decreases continuously. The leaching concentration of heavy metal ions from the COSGB mixtures is all lower than the leaching concentration of raw materials and meet the requirements of the Chinese groundwater quality standard (GB/T 14848-2017). Therefore, this new COSGB cannot pollute the groundwater environment and meets backfill requirements. The proposed technology is a reliable and environmentally friendly alternative for recycling OSR and SS while simultaneously supporting cemented paste backfill (CPB).

Solid waste cemented paste backfill (SWCPB) meets the needs of coal mining area management. SWCPB is a cementitious paste backfill material without added cement and is made only from oil shale residue (OSR), steel slag (SS), soda residue (SR) and water. In this study, mine water characteristics were simulated by combining dry–wet cycling experiments with sulphate erosion experiments. SWCPB was assessed regarding appearance, mass loss, and unconfined compressive strength (UCS), and the erosion products were microscopically analysed with X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The mechanism for erosion of the SWCPB by sulphate-rich mine water was comprehensively analysed and revealed. Research showed that the erosion mechanism was divided into two parts: chemical and physical erosion. Low concentrations of sodium sulphate promoted hydration, thereby contributing to the increased mass and strength of SWCPB. At high sodium sulphate concentrations, the erosion mainly consumed Ca(OH)₂ within the material, and the main generated erosion products were gypsum and ettringite (AFt). This was accompanied by the destructive effects of Na₂SO₄ crystal expansion, which resulted in damage and the reduced workability of the SWCPB. The whole erosion process was continuous, mainly due to transformations of pits, pores and cracks. The conclusions of this study may provide appropriate guidance for application of SWCPB materials in the treatment of coal mine backfills. In addition, the corresponding theoretical analysis of the erosion mechanism for SWCPB materials is provided.